Ceramic coatings for insulating modular fuel cell cassettes...

Chemistry: electrical current producing apparatus – product – and – With pressure equalizing means for liquid immersion operation

Reexamination Certificate

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Reexamination Certificate

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11158369

ABSTRACT:
In assembling an SOFC fuel cell stack from a plurality of cassettes, the mounting plate of one cassette is attached to, and insulated from, the separator plate of the next-adjacent cassette by a peripheral dielectric seal consisting of a ceramic coating and a metal braze. Materials suitable for the ceramic coating include yttrium stabilized zirconia (YSZ), zirconia toughened alumina, magnesium silicates such as the mineral forsterite, magnesium aluminates, magnesium aluminosilicates and lanthanum zirconate. The ceramic coating may be applied to the cassette's outer surface in known fashion as by physical vapor deposition, chemical vapor deposition, sputtering, and various methods of plasma spray. An underlayer of alumina may also be used to provide a redundant layer of electrical insulation.

REFERENCES:
patent: 6430966 (2002-08-01), Meinhardt et al.
patent: 2003/0203267 (2003-10-01), Chou et al.
patent: 2003/0224238 (2003-12-01), Finn et al.
patent: 2004/0060967 (2004-04-01), Yang et al.
patent: 1325774 (2003-07-01), None
patent: 1492190 (2004-12-01), None
European Search Report for EP 05077763.

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