Cellular coal products

Stock material or miscellaneous articles – Self-sustaining carbon mass or layer with impregnant or...

Reexamination Certificate

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Reexamination Certificate

active

08048528

ABSTRACT:
According to the present invention there is provided coal-based cellular or porous products, also referred to herein as “carbon foams”, having a density of preferably between about 0.1 g/cm3and about 0.8 g/cm3and most preferably between about 0.3 and about 0.4 g/cm3that are produced by the controlled heating of coal particulate preferably up to ¼ inch in diameter in a “mold” and under a non-oxidizing atmosphere. The coal-based cellular or porous products of the present invention have ash contents typically greater than about 1%. More typically these coal-based cellular or porous products have ash contents greater than about 3%, with ash contents in the range of about 7% to 15% being most typical. The ash residue remaining after essentially complete combustion/oxidation of these coal-based cellular or porous products is predominately composed of oxides of aluminum and silicon. Additionally, the cellular coal-based products of the present invention have relatively low overall B.E.T. surface areas. Such surface areas are typically less than about 5 m2/g and are commonly in the range of about 1 m2/g to about 2 m2/g.

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