Electric lamp and discharge devices – Cathode ray tube – Envelope
Reexamination Certificate
2001-01-22
2002-06-18
Patel, Ashok (Department: 2879)
Electric lamp and discharge devices
Cathode ray tube
Envelope
C313S408000, C313S461000, C313S478000, C220S00210R, C220S00210A, C220S00230R
Reexamination Certificate
active
06407496
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a cathode ray tube (CRT) and, more particularly, to a CRT that can minimize raster distortion of electron beams while maintaining the structural strength of a shadow mask.
BACKGROUND OF THE INVENTION
Generally, a faceplate panel for CRTs has a convex-shaped lens with curved inner and outer surfaces. The convex lens-shaped panel is advantageous in various aspects such as convenience in formation, stability in strength and adaptability for shadow mask application.
However, to the eye of the viewer, it is desirable that the screen image be displayed substantially flat. For this purpose, several attempts have been made to form the inner and outer surfaces of the faceplate panel with a flat shape while maintaining normal display characteristics of the CRT. It is found that when a flat panel is employed for the display screen problems occur in both the convergence characteristics of electron beams and in the strength of a shadow mask. For instance, because the flat-shaped inner surface of the panel is naturally formed with a flat phosphor screen, it becomes difficult to deflect three electron beams of red R, green G and blue B on correct phosphors on the phosphor screen. Furthermore, because the shadow mask facing the flat-shaped inner surface of the panel should also be flat, a desirable shadow mask strength cannot be achieved using the common shadow mask forming technique.
In addition, there is a problem with the flat-panel CRT from the standpoint of the viewer. When the viewer watches a monitor with a flat-shaped panel, the viewer feels that the screen image is sunken at its center portion while protruded at its peripheral portion.
Therefore, it is preferable that the outer surface of the panel is flat whereas the inner surface of the panel is curved.
In such a faceplate panel, as the overall curvature radius of the inner curved surface of the panel becomes smaller, the panel is more easily produced and the shadow mask has a more stable structure capable of reducing a doming phenomenon. However, when the curvature radius falls short of a minimum effective value, the peripheral portion of the panel bears an undesirably large thickness and this results in poor production efficiency as well as high production cost. Furthermore, the transmission rate of the peripheral portion becomes poor due to its large thickness, causing brightness failure.
In order to overcome such problems, various techniques are proposed for a one-sided flat panel CRT application. For example, some techniques are disclosed in Japanese Patent Laid Open Publication No. 6-36710 and No. 6-644926. However, the technical details are not specified for preserving the structural strength of the shadow mask which should be re-designed pursuant to the curvature radii varying at different positions of the inner curved surface of the panel. Furthermore, the prior art does not discriminate the desired thickness ratios of a diagonal portion of the panel to the peripheral portion for minimizing distortion of the screen image. Therefore, when the CRT panel is manufactured on the basis of the above-identified techniques, the aforementioned problems remain unsolved.
In the usual sized flat-panel 21-inch, 25-inch and 29-inch CRTs, the thickness ratios of the peripheral portion of the panel to the center portion are 3.13, 2.91 and 2.72, respectively. These ratios are so high that they result in poor production efficiency as well as brightness failure.
SUMMARY OF THE INVENTION
It is an object of an embodiment of the present invention to provide a CRT that can minimize raster distortion of electron beams while maintaining structural strength of a shadow mask.
This and other objects may be achieved by a CRT including a panel having a substantially flat outer surface and an inner curved surface with a phosphor screen. The panel has a substantially rectangular effective screen portion with two long sides parallel to each other, two short sides parallel to each other and four rounded edges interconnecting each long side and the neighboring short side. The effective screen portion is structured such that a first line V
1
interconnecting centers of the long sides, a second line H
1
interconnecting centers of the short sides and a third line D
1
interconnecting centers of the rounded edges opposite to each other meet at a point. The effective screen portion has a first thickness Tv at the centers of the long sides, a second thickness Th at the centers of the short sides, a third thickness Td at the centers of the edges and a fourth thickness Tc at the meeting point of the three lines V
1
, H
1
and D
1
. A shadow mask is disposed within the panel so that it faces the inner curved surface of the panel. The shadow mask has a curvature corresponding to the inner curved surface of the panel.
The ratio of the second thickness Th to the third thickness Td while subtracting the fourth thickness Tc from each thickness satisfies the following condition: 0.75≦(Th−Tc)/(Td−Tc)≦0.85, and the ratio of the first thickness Tv to the third thickness Td while subtracting the fourth thickness Tc from each thickness satisfies the following condition: 0.75≦(Tv−Tc)/(Td−Tc)≦0.85. The ratio of the third thickness Td to the fourth thickness Tc satisfies the following condition: Td/Tc≦2.
The effective screen portion of the panel has a first curvature radius Rv on the first line V
1
, a second curvature radius Rh on the second line H
1
and a third curvature radius Rd on the third line D
1
. The curvature radii Rv, Rh and Rd have an inter-relation of Rv≦Rd≦Rh.
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patent: 4535907 (1985-08-01), Tokita et al.
patent: 4537321 (1985-08-01), Tokita
patent: 4537322 (1985-08-01), Okada et al.
patent: 4985658 (1991-01-01), Canevazzi
patent: 5107999 (1992-04-01), Canevazzi
patent: 5151627 (1992-09-01), Van Nes et al.
patent: 5536995 (1996-07-01), Sugawara et al.
patent: 5663610 (1997-09-01), Inoue et al.
patent: 5814933 (1998-09-01), Iwata et al.
patent: 6232712 (2001-05-01), Pyun et al.
patent: 06 036710 (1994-02-01), None
patent: 06 044926 (1994-02-01), None
Kim Chan-Yong
Kim Wan
Pyun Do-Houn
Christie Parker & Hale LLP
Patel Ashok
Samsung Display Devices Co., Ltd
Santiago Mariceli
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