Catalytic alkylation of hydrocarbons

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422111, 422115, 422189, 422235, G01N 2100, G05D 700

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active

043177956

ABSTRACT:
A continuous process for the alkylation of an alkylatable hydrocarbon with an alkylating agent in the presence of an acid-type catalyst, including; contacting an alkylatable hydrocarbon with an alkylating agent in the presence of an acid-type catalyst at a temperature and pressure and for a time sufficient to alkylate the alkylatable hydrocarbon; separating the reaction effluent stream into an alkylate product phase and a catalyst phase containing catalyst-soluble oil; cooling the catalyst phase to a temperature essentially equal to the alkylation reaction temperature; recycling the cooled catalyst phase to the alkylation reaction; contacting a diolefinic hydrocarbon with an acid-type catalyst at a temperature and pressure sufficient to form additional catalyst-soluble oil and combining the additional catalyst-soluble oil with the circulating catalyst phase. In accordance with another aspect of the invention, a quantity selected from the amount of catalyst-soluble oil, water and/or the total of the amount of catalyst-soluble oil and water in the catalyst phase is controlled, within specific limits. A start-up procedure and apparatus for carrying out the process are also included.

REFERENCES:
patent: 2397085 (1946-03-01), Boedeker et al.
patent: 3316332 (1967-04-01), Glahn
patent: 3663646 (1972-05-01), Chapman
patent: 3814915 (1974-06-01), Sweeney, Jr.
patent: 3953538 (1976-04-01), Boney
patent: 4189616 (1980-02-01), Liebert
patent: 4205196 (1980-05-01), Makovec

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