Catalysts and binder systems for manufacturing sandshapes

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Polymers from only ethylenic monomers or processes of...

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528143, C08F13402, C08G 1404, C08G 1408

Patent

active

043830986

ABSTRACT:
A catalyst material is described, particularly useful in making core sand from which resin bound sand shapes are made. The preferred catalyst is a material comprising at least one salt made from a weak base and an acid from the group comprising lower aliphatic and aromatic hydrocarbon sulfonic acids. The curable resin binder is preferably a furfuryl alcohol polymer or other furan-based material. The resin is preferably present in an amount of about 0.5% to about 5% based on the weight of sand, while the catalyst is present in an amount of about 5% to 40% by weight of the resin material. The catalyzed composition provides an excellent combination of working or bench life, rapid curing on a delayed action basis and favorable shape-imparting and holding properties in the formed sand shapes. Specifically preferred compositions include aluminum and copper phenol and toluene sulfonic acid salts.

REFERENCES:
patent: 3347676 (1967-10-01), Cripps
patent: 3597386 (1971-08-01), Brabander
patent: 3842019 (1974-10-01), Kropp
patent: 4113700 (1978-09-01), Culbertson
patent: 4317763 (1982-03-01), Menting

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