Catalyst supports having promoter oxide gradient, resulting cata

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Silicon containing or process of making

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502302, 502303, 502304, 502325, 502328, 502339, 502439, 4232135, B01J 2106, B01J 2310, B01J 2358, B01J 2364

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051028506

ABSTRACT:
Catalysts which are suitable for auto exhaust use are made with a promoter oxide that is deposited in a concentration gradient. A solution of the promoter oxide precursor, e.g., cerous nitrate solution, is impreganted uniformly into the pore structure of a support which can be in the form of beads or extrudates to a level just below the full incipient wetness. The impregnated support is then treated with a gaseous base such as ammonia, under dynamic conditions such as tumbling (to insure uniformity), which causes the precipitation of the promoter oxide in the form of a radial concentration gradient. The resulting product is then dried and calcined at sufficiently high temperature to effect complete conversion of the promoter precursor to its oxide form, e.g., CeO.sub.2.

REFERENCES:
patent: 4136063 (1979-01-01), Kimura et al.
patent: 4374047 (1983-02-01), Bozon et al.
patent: 4591580 (1986-05-01), Kim et al.

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