Casting of particle-based hollow shapes

Stock material or miscellaneous articles – Hollow or container type article – Glass – ceramic – or sintered – fused – fired – or calcined metal...

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428 357, 428 3692, 428220, 264109, 264650, B29D 2200, C04B 35634

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056654405

ABSTRACT:
A method for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product.

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Gelcasting of Alumina by Albert C. Young, Ogbemi O. Omatete, Mark A. Janney and Paul A. Menchhofer, Journal of The American Ceramic Society, vol. 74, No. 3, Mar. 1991.
IBM Technical Disclosure Bulletin, vol. 14, No. 10 (Mar. 1972) (1 page).

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