Carbon nanotube-based device and method for making carbon...

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Reexamination Certificate

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C423S44500R, C313S311000, C264S346000

Reexamination Certificate

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07060356

ABSTRACT:
A carbon nanotube-based device (40) includes a substrate (10), a number of alloyed, nano-sized catalytic particles (26) formed on the substrate, and an array of aligned carbon nanotubes (15) extending from the alloyed, nano-sized catalytic particles. The nanotube array bends in an arcuate configuation. A method for making the carbon nanotube-based device includes the steps of: providing a substrate; depositing a catalyst layer on the substrate; depositing two different layers of catalyst-doped materials on different areas of the catalyst layer for accelerating or decelerating the rate of synthesis of the aligned carbon nanotube array; annealing the catalyst and the catalyst-doped materials in an oxygen-containing gas at a low temperature; introducing a carbon source gas; and forming an array of aligned carbon nanotubes extending from the alloyed, nano-sized catalytic particles using a chemical vapor deposition method.

REFERENCES:
patent: 6232706 (2001-05-01), Dai et al.
patent: 6277318 (2001-08-01), Bower et al.
patent: 6465132 (2002-10-01), Jin
patent: 2002/0055010 (2002-05-01), Gao et al.
Langmuir, 17 (2) 260-264, 2001.
Fan S. S. et al. “Self-oriented Regular of Carbon Nanotubes and Their Emission Properties” Science, Jan. 22, 1999, vol. 283, pp. 512-514.
B. Q. Wei et al. “Organized Assembly of Carbon nanotubes” Nature Apr. 4, 2002, vol. 416, pp. 495-496.
Yue-gang Zhang et al. “Electric-field-directed Growth of Aligned Single-walled carbon nanotubes” Applied Physics Letters, Nov. 5, 2001, vol. 79, No. 19.

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