Plastic and nonmetallic article shaping or treating: processes – Orienting or aligning solid particles in fluent matrix material
Reexamination Certificate
2005-06-28
2005-06-28
Colaianni, Michael P. (Department: 1732)
Plastic and nonmetallic article shaping or treating: processes
Orienting or aligning solid particles in fluent matrix material
C264S105000, C264S349000, C264S328180
Reexamination Certificate
active
06911169
ABSTRACT:
A method of making a composite article of a graphite-filled polymer mixture that is robust during high shear mixing and compounding, and that exhibits relatively low electrical resistivity after molding. The mixture is formed by shear mixing a liquid polymeric material, graphitized carbon fibers having diameters of less than one micrometer, and glass fibers longer than the carbon fibers. The carbon and glass fibers constitute up to about 25 volume percent and up to about 50 weight percent, respectively, of the mixture, though the addition of as little as about 1 weight percent of the glass fibers has been shown to dramatically reduce resistivity. The mixture is then introduced into a mold so that the glass fibers are substantially oriented parallel to the direction of flow. Due at least in part to the glass fibers being larger than the carbon fibers, the carbon fibers are substantially aligned with the glass fibers and preferentially segregate to regions of the polymeric matrix near interfaces between the polymeric matrix and the glass fibers.
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Glasgow D. Gerald
Kwag Choongyong
Tibbetts Gary George
Colaianni Michael P.
Fontaine Monica A.
General Motors Corporation
Marra Kathryn A.
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