Carbon fiber facsimile process

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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Details

264258, 264511, B29C 1701

Patent

active

052291413

ABSTRACT:
A process for producing a carbon fiber facsimile (20) from a master model (16), wherein layers of epoxy impregnated carbon fiber weave (52) are applied to the surface of master model (16), a pressure pad (26) having a first surface with topography substantially complementing the surface topography of master model (16) and a second side adapted for substantially uniform transmittal of pressure is placed thereon, a breather cloth (56) is placed over the layers of epoxy impregnated carbon fiber weave (52), a rubber membrane (58) is placed over the breather cloth (56), and the layers of epoxy impregnated carbon fiber weave (52) are cured under pressure using a catalyst for exothermic heat, producing a carbon fiber facsimile (20) having a uniform wall thickness, a first side (60) having surface topography complementing the topography of surface (22) of master model (16) and a second side (62) having surface topography which is substantially parallel to the topography of surface (22) of master model (16). The cured carbon fiber facsimile (20) is then removed from master model (16) and used as a dimensionally accurate replica of a production stage component.

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