Carbon black-containing bimodal foam structures and process for

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

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264 53, 264DIG5, 264DIG13, 106122, 521 79, 521 81, 521142, 521143, 521145, 521146, 521138, 521180, 521182, C08J 912, C08J 914

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052101053

ABSTRACT:
Disclosed is a bimodal, insulative, styrenic polymer foam structure comprising a foam of a styrene polymer material of greater than 50 percent by weight of styrenic monomeric units, the foam having relatively larger primary cells with a cell size range of 0.05 to 1.2 millimeters and relatively smaller secondary cells ranging in cell size from about 5 percent to about 50 percent of the average cell size of the primary cells. The primary and secondary cells constitute at least about 90 percent of the total cell volume within the foam structure. The bimodal structure has an amount of carbon black sufficient to reduce the thermal conductivity of the structure below that of a corresponding bimodal structure without carbon black. Further disclosed is a process for making the foam structure.

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McIntire and Kennedy, Styrofoam for Toro Temperature Insulation, Chem. Engineering Progress, vol. 44, No. 9, pp. 727-730.

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