Carbide/metal composite material and a process therefor

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Metal and nonmetal in final product

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51293, 419 18, 419 31, 419 38, 419 45, 419 47, 419 51, 428568, 428569, B22F 314, B22F 706

Patent

active

053043421

ABSTRACT:
A sintered product useful for abrasion- and impact-resistant tools and the like is provided comprising an iron-group metal binder and refractory metal carbide particles, e.g. tungsten carbide, formed in situ during sintering by the exothermic reaction of a carbide-forming refractory metal powder with a carbon source mixed therewith. The sintering is carried out at an elevated temperature and at a pressure at which diamond is stable in the presence of a liquid phase comprised substantially of an iron-group binder metal, refractory metal, and dissolved carbon. The product may optionally contain diamond, up to about 95% in volume, enabling its properties to be tailored for a wide range of applications.

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patent: 4330332 (1982-05-01), Schachner et al.
patent: 4374900 (1983-02-01), Hara et al.
patent: 4694918 (1987-09-01), Hall
patent: 4695321 (1987-09-01), Akashi et al.
patent: 4851041 (1989-07-01), Polizzotti et al.

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