Buoyant pool chair with adjustable angle of recline

Chairs and seats – Movable back – Tiltable

Reexamination Certificate

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Details

C297S219100, C297S452170, C297S452190, C441S129000, C441S130000

Reexamination Certificate

active

06312054

ABSTRACT:

BACKGROUND OF THE INVENTION
This invention relates generally to swimming pool accessories, and in particular to a buoyant lounge chair having an adjustable back for supporting a person in a semi-reclining position while the chair is floating in water, and also adjustable to a fully reclined, lounging position for use as a body float.
Swimming pools offer personal recreation and relaxation in a variety of settings, for example in private homes, apartment complexes, motels, resorts and country clubs. Various flotation devices including buoyant chairs, rafts, water wings, floating cushions, body floats and air mattresses are used by swimmers as an aid for floating and relaxing on the surface of the water, while remaining seated upright, reclining or lounging, either partially or completely submerged. These items of pool furniture include flotation cushions made of a buoyant material such as open cell foam, closed cell foam, cork, kapok, fiberglass or balsa wood, which are sealed within a protective outer covering.
A popular item of pool furniture is the buoyant lounge chair which permits a swimmer to relax on the surface of the water in a seated, semi-reclining orientation. In some lounge chair designs, the angle of recline is fixed and determined by the form of the rigid frame on which buoyancy cushions are attached, for example as shown in our co-pending application Ser. No. 09/178,818 filed Oct. 26, 1998, now U.S. Pat. No. 6,086,150, which is incorporated herein by reference. That buoyant lounge chair, manufactured and sold by Texas Recreation Corporation of Wichita Falls, Tex. has met with considerable commercial success. The present invention was stimulated by the need for a buoyant lounge chair having an adjustable seat back which can be manually set through a range of recline angle positions from fully extended, in which the pool chair functions essentially as a buoyant mattress or body float, to a fully folded, minimum profile configuration for storage purposes, and to facilitate handling and shipment. To accommodate personal preferences and a wide range of body sizes, the back rest should be easily adjusted and set at various angles of recline, including the standard angle of recline provided by conventional fixed-back lounge chairs.
According to one conventional buoyant lounge chair arrangement, as shown in U.S. Pat. No. 4,662,852, the back rest frame is pivotally connected to the seat frame and is inclined against a rear cross bar, and the seat frame is braced by releasable engagement of a slotted bracket with a forward cross bar. The angle of recline is adjusted by extending and retracting the slotted bracket relative to the forward cross bar. This movement translates into angle of recline adjustment as the two sections pivot about a common hinge axis.
An important consideration in the design and construction of buoyant lounge chairs, including those in which the angle of incline is adjustable, is the maintenance of a water-tight seal about the cushion material and around the welded metal frame. The interlocking components of the adjustable coupling apparatus should also be covered, and at the same time should be readily accessible and easy to manipulate by the swimmer when he or she is seated in the upright lounging position.
The external surface of the lounge chair is susceptible to attack by mildew, fungus, surface hardening, cracking and shrinking which are caused by long-term exposure to water, pool chemicals and solar radiation. Consequently, lounge chairs as well as other buoyant flotation devices are desirably protected by a durable, non-reactive coating of plastic material, such as vinyl. The protective coating must be soft, pliable and able to withstand rough handling and high shear forces along the joinder lines between the chair arms, the chair seat, and along the flex lines between the chair back and chair seat. The protective coating is applied by various processes, including dipping and spraying, preferably as set forth in our co-pending Application Ser. No. 09/178,818 filed Oct. 26, 1998, incorporated herein by reference.
Another limitation imposed by the construction of conventional lounge chairs is that the buoyant arm support sections are subject to tearing or deformation, and are also subject to collapse and separation from the chair frame at the interface between the arm support sections and the chair seat.
Special care should be taken in the construction of buoyant lounge chairs to provide sufficient buoyancy material to maintain a stable upright orientation while the occupant is in a reclining or lounging position. The buoyant lounge chair can overturn in response to shifting of its center of buoyancy as the occupant moves about while in a reclining or partially reclining orientation.
SUMMARY OF THE INVENTION
The buoyant lounge chair of the present invention provides stable support for a swimmer in an upright, semi-reclining or fully reclined, lounging position while the chair is floating in a swimming pool. Interconnected rigid frame members collectively form an open chair frame. In the preferred embodiment, the frame members include a seat frame, left and right side arm frames attached to the seat frame, and a movable back frame. The back frame is pivotally coupled to the seat frame on opposite sides by dual axle shafts. A manually operable clutch is mounted on each axle shaft for releasably connecting the seat frame to the back frame. Each clutch is manually releasable to permit pivotal movement of the back frame relative to the seat frame, and is manually engagable to fix the angle of recline of the back frame to the seat frame.
Buoyant cushions are attached to the frame members, thereby forming a chair seat, a chair back, left and right chair arms and a bolster block. The buoyant cushions forming the chair seat, the chair arms, the chair back and the bolster block each include layers of buoyant cushion material secured and sealed together by an adhesive deposit in overlapping relation, with each chair frame member being enclosed and sealed between a pair of buoyant layers. Each axle shaft and clutch are also enclosed between a pair of the buoyant layers. Each clutch includes a manual actuator which extends laterally through a passage formed in a pair of buoyant arm cushions, and projects externally of each chair arm at a side location in which it can be conveniently manipulated for engaging and releasing the clutch while the operator is seated or reclining on the lounge chair.
Each buoyant arm support section is reinforced by an upright arm support riser that is laterally offset from the seat frame and by a horizontal arm rest segment that is vertically offset from the seat frame. The left and right buoyant chair arms are stabilized and reinforced against collapse and separation from the chair frame by the upright arm support risers and the horizontal arm rest segments that are sandwiched between the buoyant arm support cushions.
In the preferred embodiment, the left and right arm support cushions project aft of the pivotal union between the chair seat the chair back. According to this arrangement, the aft projecting portions of the arm support cushions overlap the laterally opposite end portions of the bolster block. The arm support cushions are reinforced against deflection and separation from the chair frame by an aft extension bar attached to the arm rest frame. The extension bar is laterally offset from the seat frame and from the back frame, and projects aft of the pivotal clutch union. The buoyant arm support cushions are further reinforced and stabilized against vertical deflection by the clutch actuator which extends laterally through the buoyant arm cushions.
According to another aspect of the invention, the upright floating stability of the lounge chair is improved by extension portions of the buoyant arm cushions which project aft of the chair seat, substantially overlapping the opposite end portions of the bolster block. The upright floating stability of the lounge chair is also improved by a seat frame assembly including left

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