Bumper preform and method of forming same

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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428 74, 428236, 428251, 428273, 428285, 428903, 264120, 264265, 264266, 5253276, 5253278, 5253295, 5253296, B32B 104, B32B 302, B32B 1710

Patent

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052485510

ABSTRACT:
A process for producing a reinforced plastic motor vehicle bumper includes the steps of placing a woven roving (17) on a center section of a preform screen (10) that is retained by a vacuum draw from a suction fan (16). Chopped glass fibers (20) and a curable binder are sprayed onto the preform screen and woven roving. A second layer (22) of woven roving is placed onto the center section of chopped glass and first layer (17) of woven roving. Either the excess trim (39) is trimmed by a cutting die (50) before the preform is cured or the die is first cured and then the excess trim is trimmed by a cutter using a plastic base (35) in the screen that circumscribes the contoured section of the preform screen.

REFERENCES:
patent: 2719350 (1955-10-01), Slayter et al.
patent: 2956916 (1960-10-01), Voss et al.
patent: 3170197 (1965-02-01), Brenner
patent: 4117067 (1978-09-01), Charter et al.
patent: 4745028 (1988-05-01), Das et al.
patent: 5009821 (1991-04-01), Weaver

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