Bulked web composite and method of making the same

Stock material or miscellaneous articles – Structurally defined web or sheet – Continuous and nonuniform or irregular surface on layer or...

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2 67, 2 695, 2221, 2237, 2270, 5448, 5487, 5495, 5DIG1, 15209B, 15209C, 156 731, 156 735, 156 85, 156163, 156164, 156290, 1563084, 428161, 428166, 428172, 428230, B32B 328, B32B 504, B32B 712, B32B 714

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046069640

ABSTRACT:
A bulked web composite comprises a differentially tensioned reticulated web of elastic material bonded to at least one gatherable web whereby, upon release of the tensioning forces, the gatherable web or webs are gathered by the reticulated web with different degrees of bulking in different areas due to the different tension levels of the reticulated web. Also disclosed is a method of making a bulked web composite by the steps of: forming a reticulated web of elastic material and elongating at least portions of the web by differentially tensioning it, and bonding the differentially tensioned web to at least one gatherable web to form a composite. The composite is then relaxed whereby portions of the gatherable web are gathered by the contracted reticulated web with different degrees of bulking in different areas. Bulked web composites of such type may be employed to form disposable swim wear, towels, wash cloths, and the like.

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