Breathable non-woven composite barrier fabric and fabrication pr

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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Details

2901, 128849, 156 731, 156291, 422 34, 428286, 4283155, 4283157, 4283159, 428340, A41D 1312, A61B 1908, B32B 532, B32B 704, B32B 3120

Patent

active

055609740

ABSTRACT:
A breathable non-woven composite fabric having barrier capabilities to biological liquids comprised of at least one non-woven layer bonded to at least one surface of a thermoplastic microporous film, the non-woven composite fabric providing a barrier to passage of biological liquid when the composite fabric is subjected to contact with synthetic blood under the dictates of testing procedure ASTM ES21-92 and ES22-92 while maintaining a moisture of vapor transmission rate of greater than about 450 grams per square meter for 24 hours at about 75.degree. F. and about 65% relative humidity, the non-woven composite fabric having a breaking strength of at least about 14 pounds. A process is provided for forming the non-woven composite fabric which has been adhesively bonded by unwinding and contacting at least one continuous thermoplastic non-woven web to at least one side of a continuous thermoplastic microporous film with spot adhesive or pattern adhesive applications between the film and webs, continuously transporting said contacted webs and film through a bonding and curing zone and bonding the webs and film at multiple spaced-apart locations, said bonding zone having a dwell time sufficient to cure the adhesive bond of the composite while avoiding degradation of the film and webs.

REFERENCES:
patent: 5409761 (1995-04-01), Langley

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