Brake caliper for disc brake assembly and method and...

Brakes – Wheel – Axially movable brake element or housing therefor

Reexamination Certificate

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Details

C188S072400

Reexamination Certificate

active

10670124

ABSTRACT:
This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The method for producing the brake caliper comprises the steps of: (a) providing a mold member having at least two mold sections; (b) providing a core member having at least a first male extension which is adapted to form an integrally cast locating recess in the brake caliper which is used as a locating surface for subsequent machining of the brake caliper; (c) disposing the core member in the mold member in a predetermined position; (d) supplying a suitable material to the mold member so as to form a brake caliper within the mold; (e) removing the brake caliper from the mold, wherein the brake caliper includes an integrally cast locating recess formed therein by the first male extension of the core member; and (f) machining the brake caliper using at least the integrally cast locating recess formed therein as a locating surface.

REFERENCES:
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patent: 5343986 (1994-09-01), Rogers et al.
patent: 5472068 (1995-12-01), Weiler et al.
patent: 5518062 (1996-05-01), Kobayashi et al.
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patent: 6047795 (2000-04-01), Kobayashi et al.
patent: 6257378 (2001-07-01), Girkin et al.
patent: 6427810 (2002-08-01), Schorn et al.
patent: 2004/0195054 (2004-10-01), Thomas

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