Bond coat with low deposited aluminum level and method...

Coating processes – With post-treatment of coating or coating material – Heating or drying

Reexamination Certificate

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C427S532000, C427S455000, C427S456000, C427S405000, C416S24100B

Reexamination Certificate

active

07413778

ABSTRACT:
A method for applying a NiAl based bond coat and a diffusion aluminide coating to a metal substrate comprises, in part, coating a portion of the external surface of the superalloy substrate, by physical vapor deposition with a layer of a NiAl based metal alloy, wherein the deposited NiAl based metal alloy includes a controlled amount of about 6 to 25 weight percent aluminum, wherein the deposited aluminum level of the NiAl based metal alloy is controlled to be about 50-100% of its final level after aluminizing to form a coated external portion; and subsequently, simultaneously aluminizing the coated external portion and a different surface of the superalloy substrate.

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patent: 2004/0180232 (2004-09-01), Das er al.

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