Boiling cooling system that exchanges heat between...

Heat exchange – Intermediate fluent heat exchange material receiving and... – Liquid fluent heat exchange material

Reexamination Certificate

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Details

C165S104330, C361S700000, C257S715000

Reexamination Certificate

active

06382308

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a boiling cooling system that exchanges heat between a higher-temperature fluid and a lower-temperature fluid through boiling heat transfer of a refrigerant that is sealingly contained within the boiling cooling system.
2. Description of Related Art
For instance, when it is required to cool an interior of a substantially airtight housing, such as a housing of a base station of a cellular phone system, the interior of the housing cannot be cooled by directly introducing external air into the interior of the housing. In such a case, a boiling cooling system may be used to exchange heat between internal air located within the housing and the external air located outside of the housing to cool the interior of the housing.
As shown in
FIG. 6
, one previously proposed type of boiling cooling system includes a first heat exchanging unit
110
located inside of a housing
100
and a second heat exchanging unit
120
located outside of the housing
100
. The first heat exchanging unit
110
is communicated with the second heat exchanging unit
120
through pipes
130
to circulate a refrigerant, which is sealingly contained in the boiling cooling system, between the first heat exchanging unit
110
and the second heat exchanging unit
120
. In the boiling cooling system, the liquid state refrigerant contained in the first heat exchanging unit
110
takes heat from higher-temperature air (hot air) contained within the housing
100
and vaporizes. Then, the transformed vapor state refrigerant in the first heat exchanging unit
110
flows into the second heat exchanging unit
120
through one of the pipes
130
. In the second heat exchanging unit
120
, the vapor state refrigerant radiates heat into external air or lower-temperature air located outside of the housing
100
through the second heat exchanging unit
120
and condenses into the liquid. Then, the liquid state refrigerant in the second heat exchanging unit
120
is returned into the first heat exchanging unit
110
through the other one of the pipes
130
. In this manner, the heat is transferred from the higher-temperature air located within the housing
100
to the lower-temperature air located outside of the housing
100
. Thus, the rise of the temperature of the internal air located within the housing
100
is restrained.
When the liquid state refrigerant starts boiling in the first heat exchanging unit
110
, a pressure difference is created between the first heat exchanging unit
110
and the second heat exchanging unit
120
in the boiling cooling system. As the pressure difference is created, a fluid level of the liquid state refrigerant in the higher pressure side, i.e., in the first heat exchanging unit
110
drops while a fluid level of the liquid state refrigerant in the lower pressure side, i.e., in the second heat exchanging unit
120
rises. At this stage, when the fluid level of the liquid state refrigerant in the lower pressure side, i.e., in the second heat exchanging unit
120
rises, the liquid state refrigerant occupies a lower portion of a heat radiating core of the second heat exchanging unit
120
. Thus, an effective heat radiating surface area of the second heat exchanging unit
120
decreases, resulting in a decrease in a heat radiating performance. To address this disadvantage, in the previously proposed boiling cooling system, an upper tank
111
of the first heat exchanging unit
110
is positioned below and is spaced apart from a lower tank
121
of the second heat exchanging unit
120
in such a manner that a vertical space corresponding to the pressure difference (head difference) H between the higher pressure side and the lower pressure side is provided between the upper tank
111
of the first heat exchanging unit
111
and the lower tank
121
of the second heat exchanging unit
120
, as shown in FIG.
6
. Because of the vertical space corresponding to the head difference H, the liquid state refrigerant does not reach the heat radiating core of the second heat exchanging unit
120
, so that the required heat radiating performance of the second heat exchanging unit
120
is maintained during the operation of the boiling cooling system.
However, in such a boiling cooling system, in order to further improve the heat radiating performance of the second heat exchanging unit
120
without modifying the vertical space corresponding to the head difference H, a vertical size of the second heat exchanging unit
120
needs to be increased. This causes a disadvantageous increase in an entire vertical size of the boiling cooling system.
SUMMARY OF THE INVENTION
The present invention addresses the above disadvantages. Thus, it is an objective of the present invention to provide a boiling cooling system that has an improved heat radiating performance without substantially increasing a size of the boiling cooling system.
To achieve the objective of the present invention, there is provided a boiling cooling system that exchanges heat between a higher-temperature fluid and a lower-temperature fluid through boiling heat transfer of a refrigerant sealingly contained within the boiling cooling system. The boiling cooling system includes a first heat exchanging unit, a second heat exchanging unit, a vapor transfer pipe and a liquid return pipe.
The first heat exchanging unit includes a boiling core and an upper tank. The boiling core exchanges heat between the higher-temperature fluid and the refrigerant upon exposure to the higher-temperature fluid. The upper tank is arranged above the boiling core and fluidly communicates with the boiling core.
The second heat exchanging unit includes a heat radiating core and a lower tank. The heat radiating core exchanges heat between the lower-temperature fluid and the refrigerant upon exposure to the lower-temperature fluid. The lower tank is arranged below the heat radiating core and fluidly communicates with the heat radiating core.
The vapor transfer pipe communicates the first heat exchanging unit with the second heat exchanging unit to conduct the refrigerant in a vapor state. The refrigerant is transformed into the vapor state within the first heat exchanging unit upon absorbing heat from the higher-temperature fluid. The refrigerant in the vapor state in the first heat exchanging unit flows to the second heat exchanging unit through the vapor transfer pipe.
The liquid return pipe communicates the second heat exchanging unit with the first heat exchanging unit to conduct the refrigerant in a liquid state. The refrigerant is transformed into the liquid state within the second heat exchanging unit upon radiating heat into the lower-temperature fluid. The refrigerant in the liquid state in the second heat exchanging unit flows to the first heat exchanging unit through the liquid return pipe.
The upper tank of the first heat exchanging unit is arranged at generally the same height as that of the lower tank of the second heat exchanging unit. An upstream end of the vapor transfer pipe is connected to the upper tank of the first heat exchanging unit. An upstream end of the liquid return pipe is connected to the lower tank of the second heat exchanging unit. The refrigerant in the liquid state generally fills up to a top of an interior space of the upper tank of the first heat exchanging unit and also generally fills up to a top of an interior space of the lower tank of the second heat exchanging unit while the boiling cooling system is not operated.


REFERENCES:
patent: 5592830 (1997-01-01), Baba et al.
patent: 5806583 (1998-09-01), Suzuki et al.
patent: 5823248 (1998-10-01), Kadota et al.
patent: 6005772 (1999-12-01), Terao et al.
patent: 6119767 (2000-09-01), Kadota et al.
patent: 6131647 (2000-10-01), Suzuki et al.

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