Blowout springless manual air displacement pipette with...

Chemical apparatus and process disinfecting – deodorizing – preser – Control element responsive to a sensed operating condition

Reexamination Certificate

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C073S864130, C073S864160, C073S864180

Reexamination Certificate

active

06365110

ABSTRACT:

BACKGROUND
The present invention relates to manual air displacement pipettes and more particularly to an improved manual pipette including a moveable plunger and a mechanical assist for aiding a pipette user in manually locating and maintaining the plunger at a “home” position ready to aspirate a predetermined volume of liquid.
U.S. Pat. Nos. 3,827,305 and 4,909,991, for example, describe commercially available single channel manual air displacement pipettes. Each such pipette includes an elongated hand-holdable pipette body housing an upwardly spring biased plunger unit. The plunger unit is supported for axial movement in the pipette body between a first or upper stop position in which an end portion of the plunger unit extends from an upper end of the pipette body. A pipette user grips the pipette body with his or her thumb over the exposed end of the plunger unit. Downward thumb action on the plunger unit moves the plunger unit downward from its upper stop position against the upward bias of a return spring to a second or a lower stop position at which all fluid is expelled from a tip secured to the pipette. Adjacent the lower stop position is a “home” position for the plunger unit to which the plunger unit is returned by the pipette user at the beginning of each aspiration operation with the pipette.
In the commercially available pipettes described in the foregoing patents, the home position is defined by a “soft” stop. As described in such patents, the soft stop comprises a second relatively stiff spring mechanism within the pipette body which is activated when the plunger unit reaches the home position. In this regard, and as depicted in
FIG. 4
a
herein, as the pipette user manually moves the plunger unit from its upper stop position by pressing downwardly with his or her thumb on the exposed end of the plunger unit, the pipette user can “feel” an increased resistance to movement of the plunger unit associated with an activation of the second spring assembly opposing further downward movement of the plunger unit. The position of the plunger unit where the user feels the activation of the second spring mechanism defines the home position for the plunger unit. Continued movement of the plunger unit beyond the home position to the lower stop position is resisted by a combination of the return spring and the second spring mechanism.
Thus, in pipeting liquids with such commercially available pipettes, the pipette user grasps the pipette housing with his or her thumb on top of the exposed end of the plunger unit. Exerting downward thumb pressure on the plunger unit, the user moves the plunger unit away from the upper stop position against the force of the return spring. The user detects the home position for the plunger unit during movement of the plunger unit away from the first stop position by sensing the start of an increase in the downward force required to move the plunger unit. Such increase force is the result of movement of the plunger unit against the return spring and the second spring mechanism, commonly referred to as a “blowout” spring mechanism. Accurate sensing of the start of the increase in the downward force required to move the plunger unit is a delicate operation requiring great care to be exercised by the pipette user. Thus, with his or her thumb on top of the exposed end of the plunger unit, the user very carefully senses and then manually maintains the plunger unit at the home position. In practice, a significant portion of the total time associated with a pipeting operation is occupied by the pipette user manually maintaining the plunger unit at the home position ready for insertion of a tip extending from the pipette into the liquid which is to be aspirated by the pipette. Then, with the tip inserted in the liquid, the user manually controls the rate of return of the plunger unit from the home position to the upper stop position.
For accuracy and repeatability of operation of the pipette, it is important that the pipette user always bring the plunger unit to the exact same home position and that the pipette user manually control the rate of return of the plunger unit to the upper stop position in a repeatable manner for each pipette operation. This is necessary in order that the same desired volume of liquid will be drawn into the pipette tip during each repeated operation. It should be appreciated that such manual operation of a pipette places substantial physical and mental strain upon the pipette user over the course of a series of pipette operations wherein repeatability of operation is essential. In extreme cases, the physical hand and wrist strain associated with extensive and prolonged manual pipette operation can contribute to or produce repetitive strain injuries such as tendinitis and carpel tunnel syndrome.
Similar physical and mental stress problems are associated with other manual pipettes which include different mechanisms for defining the plunger unit home position. Examples of such different mechanisms are described in U.S. Pat. No. 4,041,764 and in German patent applications 239 539 A1 and 239 540 A1. Specifically, U.S. Pat. No. 4,041,764, describes a magnetic detent which is engaged between an upper stop and the pipette user exerting an increased axial force on a push button when it is desired to move the piston beyond the home position against the force of a return spring. The manual forces which a user of the pipette of U.S. Pat. No. 4,041,764 must exert on its pipette piston (plunger) in moving the piston from its upper stop position to and through a home position to a lower stop position are depicted in
FIG. 4
b
herein.
The German patent applications, on the other hand, each describe a hollow piston pipette with ferromagnetic systems at upper and lower stops. The lower stop is a “hard” bottom stop for the hollow piston in that no piston movement beyond the lower stop is permitted. A user of the hollow piston pipette does not have to “feel” a “soft” stop defining a home position for the hollow piston. Rather, the lower stop defines the home position for the hollow piston pipette. Thus, in the operation of the hollow piston pipette, the user simply grasps the pipette body and by exerting a downward thumb force on an activating knob drives the hollow piston to the lower stop. To aspirate liquid into a tip connected to a lower cone of the hollow piston pipette, the user simply releases the activating knob and allows a compression spring to move the hollow piston from the lower stop to the upper stop. The ferromagnetic systems of the upper and lower stops interact with a magnetized locking piece to control operation of a disk seal in opening and closing the aperture of the hollow piston. For example, since the retaining force of the ferromagnetic system of the lower stop is greater than that of the locking piece and the axial motion of the locking piece is limited by a stop, the disk seal lifts away from a flange on the hollow piston and frees the aperture of the hollow piston so that a first cylinder-piston system communicates with a lumen of the pipette tip through the hollow piston and holes leading to a ventilation channel to atmosphere.
It is to be noted that in all of the foregoing manual pipettes, the pipette user is required to continuously apply steady downward force with his or her thumb to maintain the pipette plunger unit in its home position ready for insertion of a tip of the pipette into the liquid to be drawn into the tip by controlled upward movement of the plunger unit from the home position to its upper stop position.
Recognizing the physical and mental strain associated with repeated and prolonged operation of a manual pipette by a pipette user and to significantly reduce the physical and mental strain associated with the operation of manual pipettes and eliminate the need for the pipette user to physically maintain a pipette plunger in a home position, a latch mechanism operable as a pipette plunger reaches the home position has been recently developed and is described and illustrated in U.S. Pat. No. 5,364,5

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