Boring or penetrating the earth – With magazine for successively moving unconnected – oriented...
Reexamination Certificate
2000-06-23
2002-03-26
Tsay, Frank (Department: 3672)
Boring or penetrating the earth
With magazine for successively moving unconnected, oriented...
C175S085000, C166S085100, C414S745700
Reexamination Certificate
active
06360830
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates generally to underground drilling machines. More particularly, the present invention relates to rod loaders for feeding rods to and from horizontal directional drilling machines.
BACKGROUND OF THE INVENTION
Utility lines for water, electricity, gas, telephone and cable television are often run underground for reasons of safety and aesthetics. Sometimes, the underground utilities can be buried in a trench that is later back filled. However, trenching can be time consuming and can cause substantial damage to existing structures or roadways. Consequently, alternative techniques such as horizontal directional drilling (HDD) are becoming increasingly more popular.
A typical horizontal directional drilling machine includes a frame on which is mounted a drive mechanism that can be slidably moved along the longitudinal axis of the frame. The drive mechanism is adapted to rotate a drill string (i.e., a length of interconnected rods) about its longitudinal axis. Sliding movement of the drive mechanism along the frame, in concert with the rotation of the drill string, causes the drill string to be longitudinally advanced into or withdrawn from the ground.
In a typical horizontal directional drilling sequence, the horizontal directional drilling machine drills a hole into the ground at an oblique angle with respect to the ground surface. During drilling, drilling fluid can be pumped through the drill string, over a drill head (e.g., a cutting or boring tool) at the end of the drill string, and back up through the hole to remove cuttings and dirt. After the drill head reaches a desired depth, the drill head is then directed along a substantially horizontal path to create a horizontal hole. After the desired length of hole has been drilled, the drill head is then directed upwards to break through the ground surface. A pull-back sequence is then initiated. During the pull-back sequence, a reamer is attached to the drill string, and the drill string is pulled back through the hole. As the drill string is pulled back, the reamer enlarges the hole. It is common to attach a utility line or other conduit to the drill string so that it is dragged through the hole along with the reamer.
A typical horizontal directional drilling machine includes a rod box (i.e., a rack or magazine) for storing rods (i.e., pipes or other elongated members) used to make the drill strings. A rod transfer mechanism is used to transport rods between the drive mechanism of the directional drilling machine and the rod box. During a drilling sequence, the rod transfer mechanism transports rods from the rod box to the drive mechanism. During a pull-back sequence, the rod transfer mechanism transports rods from the drive mechanism back to the rod box.
U.S. Pat. No. 5,607,280 discloses a prior art rod handling device adapted for use with a horizontal directional drilling machine. As shown in
FIG. 1
, the rod handling device includes a rod box
24
having five vertical columns
41
-
45
. Bottom ends of the columns
41
-
45
are open so as to define five separate discharge openings
41
a
-
45
a
through which rods can be fed. A selection member
50
is mounted beneath the discharge openings
41
a
-
45
a.
The selection member
50
has five pockets
41
b
-
45
b,
and functions to index or feed rods
20
to and from the rod box
24
. For example, during a drilling sequence, the selection member
50
indexes rods
20
from the rod box
24
to a pickup location where the rods are individually picked up and carried to a rotational drive head
16
of the drilling machine by a transfer arm
51
. During a pull-back sequence, the transfer arm
51
carries rods
20
from the rotational drive head
16
back to the pickup location, and the selection member
50
indexes the rods from the pickup location back beneath the rod box
24
. To move the rods from the selection member
50
back into the rod box, a lift is used to push pipes upwardly into the columns
51
-
54
of the rod box
24
.
During a typical drilling sequence, the rod box is unloaded starting with column
45
. After column
45
has been unloaded, column
44
is unloaded. Thereafter, column
43
, column
42
and column
41
are sequentially unloaded. During a pull-back sequence (i.e., a sequence in which rods are transferred from the drive head
16
back to the rod box
24
), the columns are typically sequentially loaded starting with column
45
and finishing with column
41
. Once column
45
has been loaded, a block or plug is manually inserted into pocket
45
b
of the selection member
50
to prevent additional rods from being loaded into column
45
. Thereafter, column
44
is loaded. Once column
44
has been filled, a plug or block is manually inserted into pocket
44
b
of the selection member
50
to prevent additional rods from being loaded into column
44
. Column
43
is then loaded. After column
43
has been loaded, a block or plug is inserted into pocket
43
b
of the selection member to prevent additional rods from being loaded into column
43
, and column
42
is loaded. Once column
42
has been fully loaded, a block or a plug is manually inserted into pocket
42
b
of the selection member
50
to prevent additional rods from being loaded into column
42
, and column
41
is loaded.
SUMMARY OF THE INVENTION
One aspect of the present invention relates to a horizontal directional drilling machine including a magazine for holding a plurality of rods. The magazine includes a plurality of columns in which the rods are held. Each of the columns has a separate bottom opening. A feed structure is positioned beneath the magazine. The feed structure includes a plurality of upwardly opening pockets for receiving the rods from the columns. The horizontal directional drilling machine further includes one or more sensors that detect when predetermined numbers of rods have been loaded into the columns, and cause the blocking arrangement to block one or more of the pockets of the feed structure.
A variety of advantages of the invention will be set forth in part in the description that follows, and in part will be apparent from the description, or may be learned by practicing the invention. It is to be understood that both the foregoing general description and the following detailed description are explanatory only and are not restrictive of the invention as claimed.
REFERENCES:
patent: 4445579 (1984-05-01), Bello
patent: 4604724 (1986-08-01), Shaginian et al.
patent: 4632618 (1986-12-01), Issakainen
patent: 4897009 (1990-01-01), Powell
patent: 5174389 (1992-12-01), Hansen
patent: 5556253 (1996-09-01), Rozendaal et al.
patent: 5607280 (1997-03-01), Rozendaal
patent: 5687804 (1997-11-01), Lappalainen et al.
patent: 5941324 (1999-08-01), Bennett
patent: 6085852 (2000-07-01), Sparks et al.
patent: 0 984 132 (2000-03-01), None
Vermeer Manufacturing Company's 1995 D-50 Navigator Parts Manual.
Vermeer Manufacturing Company's 1996 D24/40 Navigator Parts Manual.
Exhibit A: pp. 35-11 to 35-13 of Vermeer Manufacturing Company's 1996 D24/40 Navigator Operator's Manual.
Exhibit B: Drawing showing exploded view of a rod selector used on Vermeer Manufacturing Company's D24/40A Navigator. The D24/40A Navigator shown was sold before Jun. 23, 1999.
Tsay Frank
Vermeer Manufacturing Company
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