Blister-free direct bonding of metals to ceramics and metals

Stock material or miscellaneous articles – Structurally defined web or sheet – Including variation in thickness

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228124, 228174, 228198, 428167, 428178, 428577, 428586, 428675, B23K 112

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044092784

ABSTRACT:
Large-area, blister-free assemblies of direct-bonded metal to a ceramic or metal substrate are obtained by providing venting channels in the metal-substrate interface. The channels may be formed in the metal or substrate surface to be bonded. The channels in the metal may be formed by etching, while the channels in the ceramic may be formed by mechanical techniques, such as grinding. The metal-to-substrate direct bond may be formed by any conventional processes employing an eutectic melt composition to bond the metal to the substrate.

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patent: 3541225 (1970-11-01), Raciti
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patent: 3911553 (1975-10-01), Burgess et al.
patent: 3994430 (1976-11-01), Cusano et al.
patent: 4061263 (1977-12-01), Ohlstein
Sun et al, Article in IEEE Transactions on Electron Devices, vol. ED-23, No. 8, Aug. 1976, pp. 961-967.

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