Bit leg and cone hardfacing for earth-boring bit

Boring or penetrating the earth – Bit or bit element – Rolling cutter bit or rolling cutter bit element

Reexamination Certificate

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Details

C175S425000

Reexamination Certificate

active

07621347

ABSTRACT:
An earth-boring bit has a bit body, and a bit leg depending from the bit body with a circumferentially extending outer surface, a leading side and a trailing side. A cone is rotatably mounted on a cantilevered bearing shaft depending inwardly from the bit leg. A first layer of a hardfacing composition of carbide particles dispersed in a nickel-based matrix is formed on the bit leg. A second layer of a hardfacing composition of carbide particles dispersed in an iron-based matrix that is formed on the cone. The first layer of hardfacing is applied by conveying carbide particles in a nickel-based matrix through a pulsed plasma transferred arc process. The second layer of hardfacing is applied with a torch and a hardfacing tube comprising carbide particles held within an iron-based tube.

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patent: 6659206 (2003-12-01), Liang et al.
patent: 6663688 (2003-12-01), Findeisen et al.
patent: 2005/0109545 (2005-05-01), Lockwood et al.
patent: 2006/0005662 (2006-01-01), Lockwood et al.
Plasma Transferred Arc Overlays Reduce Operating Costs in Oil Sand Processing, D. Harper, M. Gill, K.W.D. Hart, Eutectic Canada Inc., Edmonton, Alberta, Canada—M. Anderson, Syncrude Canada Ltd., Edmonton, Alberta, Canada, 7 pages.
Effects of Microstructure on Wear of WC/NI PTA Coatings, J.W. Newkirk and J. Bao, U. of Missouri-Rolla, Rolla, MO, pp. 563-569.

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