Bio-based adhesive material for roof shingles

Coating processes – Solid particles or fibers applied – Roofing produced

Reexamination Certificate

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Details

C427S188000

Reexamination Certificate

active

07951417

ABSTRACT:
An adhesive product and method of making the product replaces asphalt in the manufacture of roofing shingles. The method comprises steps of forming a mixture of oil comprising fatty acids and a powdered catalyst operable to catalyze the polymerization of the oil; maintaining the oil to powdered catalyst weight ratio in the mixture between 1 to 0.01 and 1 to 4.9; heating the mixture to a reaction temperature greater than 100 degrees Centigrade; maintaining the reaction temperature for at least five minutes; and, injecting air into the mixture while maintaining the reaction temperature. In making a roofing shingle, the method includes additional steps of: applying the heated mixture to a fiberglass mat sheet from an upstream roll to form a tacky coated strip; and, adding a layer of granules to the tacky coated strip. The adhesive material of this method comprises polymerized oil and the powdered catalyst.

REFERENCES:
patent: 2673814 (1954-03-01), MacLaren
patent: 2759840 (1956-08-01), Crews et al.
patent: 4055453 (1977-10-01), Tajima et al.
patent: 6495074 (2002-12-01), Carr
patent: 2007/0087166 (2007-04-01), Lee et al.
patent: 2008/0245269 (2008-10-01), Forth et al.

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