Beneficiation process for oxidized iron ore

Specialized metallurgical processes – compositions for use therei – Processes – Electrothermic processes

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75252, C21B 1304

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active

042460255

ABSTRACT:
A chlorine source is provided in a reactor in combination with a ground oxidized ore and a particulate carbonaceous reductant. The amount of chlorine provided is significantly less than the stoichiometric requirements for reaction with the total iron content of the ore; the amount of the reductant is greater than that required to effect the reduction of the total iron content of the ore. The reactor is operative to retain the reaction gases in intimate contact with the feedstock mixture without significant dilution of said gases in order to provide a reducing atmosphere. The mixture is indirectly heated to a temperature below 950.degree. C., preferably in the range 700.degree.-950.degree. C., and the mixture is retained in the reactor for a period of time sufficient to cause the major portion of the iron to be transported out of the ore and to be deposited on or near the solid reductant and form discrete metal particles. These particles can be separated from the gangue minerals, for example by magnetic separation, to provide a high yield-high quality iron concentrate.

REFERENCES:
patent: 3637369 (1972-01-01), Sebenik et al.
patent: 3823011 (1974-07-01), Sebenik et al.
patent: 3854929 (1974-12-01), Stewart et al.
patent: 4047934 (1977-09-01), Polland et al.
patent: 4065294 (1977-12-01), Barker

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