Automotive interior trim assembly and pad insertion

Land vehicles: bodies and tops – Bodies – Door or window with specified vehicle feature

Reexamination Certificate

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Reexamination Certificate

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06986543

ABSTRACT:
A trim assembly comprises a substrate member forming at least a portion of the structural support of the trim assembly. A flexible skin overlies at least a portion of the substrate member and is coupled to the substrate. The substrate and flexible skin are configured to define a cavity having an opening. A back plate is mountable to the substrate and adapted to cover the cavity opening. A resilient foam pad contained within a pouch is positioned within the cavity to provide a soft feel to the trim assembly. The foam pad is inserted into the cavity using a tool that pulls a vacuum and compresses the foam pad. The foam pad is insertable into the cavity while in a compressed state and is adapted to expand so as to substantially fill the cavity.

REFERENCES:
patent: 4919470 (1990-04-01), Muller
patent: 5626382 (1997-05-01), Johnson et al.
patent: 5893601 (1999-04-01), Carlberg
patent: 5902006 (1999-05-01), Janker et al.
patent: 5906409 (1999-05-01), DeRees et al.
patent: 5951094 (1999-09-01), Konishi et al.
patent: 6092858 (2000-07-01), Bolwell
patent: 6899363 (2005-05-01), Dry

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