Automatic alignment and locking method and apparatus for fiber o

Optical waveguides – With disengagable mechanical connector – Optical fiber to a nonfiber optical device connector

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219 8514, G02B 600, G02B 636

Patent

active

057456240

ABSTRACT:
A method and apparatus for aligning an optical fiber (120) with an optoelectronic hybrid device (112) and locking the optical fiber in the aligned position are disclosed. A fiber coated with an external layer of gold is threaded through a solder preform (130). The optical fiber (120) rests upon a ceramic substrate (104). The ceramic substrate also supports a device submount (108) that houses the optoelectronic device (112). The ceramic substrate (104) supports a resistor/heater formed of a thin film of nickel-chromium alloy (604). The resistor/heater supports a pad (609) formed of a layer of nickel (610) and a layer of gold (612). Located atop the pad (609) is the solder preform (130). Precise control of heating is provided by applying a predetermined voltage to the resistor/heater (122) for precise time periods, thereby eliminating the necessity of making temperature measurements during heating. As the resistor/heater (122) is energized, the solder preform is liquefied. An open loop search process that utilizes signal strength feedback is used to control the operation of an x-y-z micropositioning stage (328) that precisely positions an arm (306) that supports the optical fiber (120). The alignment system also includes a fixturing setup that includes a probe head (340) having multiple electrical probes (502a, 502b, 504a, 504b) and a vertical rod (506) that applies a downward force to the solder during manufacturing.

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