Automated machine and method for fruit testing

Data processing: measuring – calibrating – or testing – Testing system

Reexamination Certificate

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Details

C702S138000, C702S041000, C073S081000, C073S078000

Reexamination Certificate

active

06643599

ABSTRACT:

II. BACKGROUND OF INVENTION
IIA. RELATED APPLICATIONS
There are no applications related hereto heretofore filed in this or any foreign country.
1. Field of Invention
Our invention relates generally to measuring and testing, and more particularly to a mechanized penetration type tester that is computer operated and serviced for such testing and processes for fruit testing allowed by the tester.
2. Background and Description of Prior Art
The determination of the ripeness and the maturational state of fruit has been a human desire probably as long as fruit has been used as a food product. Through the history of such determinations the process has devolved from subjective tastable, visual and manual inspection to mechanized and sophisticated somewhat objective procedures, but substantial problems still remain to be resolved to provide meaningful objectivity. The instant invention seeks to solve or alleviate various of these remaining problems, especially as they relate to softer fruits of the pippin and drupe types.
Visual inspection and manual manipulation were early found to be only rudimentary indicators of ripeness and not indicative to any substantial degree, if at all, of maturational state, both by reason of their substantial subjectivity and their lack of any substantial functional relationship to the characteristic sought to be determined. Both methods are still widely used, however, not only by unsophisticated consumers, but also by professionals.
In the early development of more objective fruit testing, the firmness of fruit, or more properly its resistance to pressure deformation or plunger penetration, were found to be more reliable indicators of ripeness and maturation state than visual appearance, manual manipulation and other similar subjective determiners. In modern fruit testing measures of firmness are more widely used as indicators of the fruit condition than are more subjective attributes. As the desire for increased accuracy of fruit testing grew, the testing processes passed from the partially subjective manually manipulable penetration processes to the greater objectivity of mechanically controlled testing devices, firstly of the manually operated type the and subsequently of the mechanically powered and controlled type, to increase accuracy, reliability and repeatability of the testing results. Mechanical testers have developed along the lines of both destructive or penetration type devices and nondestructive or impingement type devices, with representatives of each type of device being used in the modern day fruit testing arts.
Probably the most commonly used present day fruit tester, and that which often serves as the determiner of fruit quality for regulatory agencies, is a manually operated intrusion type tester that provides a cylindrical plunger which is inserted by direct manually applied force into the meat of a fruit to an often variable distance by an operator with measurement only of the maximum force required for insertion being determined and used as the indicator of fruit quality. Such testers provide quite variant results when determined by repeatability, are fairly unreliable in determining fruit ripeness and are substantially unreliable in determining the state of fruit maturation, which is indicative of the course of future development and especially of shelf life of the fruit. The modern trend in private, as opposed to regulatory, testing devices has been toward more sophisticated non-destructive impingement type devices that measure force required for impingement of an object into a fruit surface without skin rupture or the amount of impingement caused by a predetermined force applied on the surface of the fruit by an object or a pressurized gas stream.
The instant mechanism differs from this current and other known fruit testing apparatus by providing a computer controlled intrusive plunger that is mechanically forced into a fruit to a substantial predetermined depth at constant velocity, constant load or a combination of both for measurement in rapid sequence of the mechanical resistance to plunger penetration throughout the length of the plunger's intrusive course. The mechanism provides an electrically powered motor that drives a ball-screw motion translator through a transmission mechanism. The motor has an attached encoder and associated control circuit that regulate the velocity and rotational direction of the motor and thereby the linear velocity and displacement of the plunger responsive to software generated computer commands. The plunger is supported through a load cell which measures the force applied to the plunger throughout its trajectories. The plunger displacement, velocity and applied force measurements are communicated to the associated computer by feedback circuits for recordation and analysis at approximately 30,000 sequential sampling points along a single plunger trajectory.
Prior testers that have provided intrusive plunger type testing of fruit or similar penetrable products generally have not provided for the accurate determination of force resisting plunger penetration at closely spaced and positionally determinable points along a predetermined plunger trajectory and are distinguished from the instant mechanism in this regard. Additionally prior devices are not known to have allowed the selective determination of resistive force of a fruit to plunger penetration at either constant velocity or constant load, to have provided sufficient accuracy in control and measure of plunger speed and position to provide consistently repeatable results and have not determined penetration resistance at such small increments as is allowed by the instant device.
The accuracy of control and measurement of the instant tester arises from the computer controlled and electronically sensed mechanical structure that provides a motor powering a speed reducing cog belt transmission that operates a ball screw motion translator to lineally move a plunger interconnected through an intervening strain gauge block having four strain gauges interconnected in an amplified bridge circuit for force measurement. This type of finely controllable and accurately determinable drive structure is not known to have been previously used for penetration type fruit testing purposes.
The development of such a precision tester has given new insight not only into existing fruit condition, but also into the state and theory of the fruit maturation process itself which has allowed development of new methods for determining ripeness, life stage, condition and future development as a function of time. The tester thusly provides both a scientific informational tool and a practical economic tool to aid determination of conduct for dealing with fruit, both before and after picking. It has been found by accurate and fine measurement at closely placed intervals along a fruit radius that resistance to plunger penetration varies considerably in different parts of a fruit and that this variance is more functionally related to the physiological state of the fruit, and especially to maturation, than is an average or maximum measure of resistivity to plunger penetration. This functional relationship and various of its patternations and their relationships to each other have been used to develop new and different measures of fruit maturation and to give new insight into the nature of that process to allow it to be more meaningfully and accurately used in dealing with fruit throughout the various developmental stages of its life span.
The peripheral zone of most fruits, and especially of apples, generally provides less resistance to plunger penetration than the radially medial or central core area in any state of fruit maturation, prescinding from the initial force required to penetrate the fruit skin.
With the finer analysis allowed by the instant tester it has been found that the physical characteristics commonly associated with fruit ripeness and quality vary considerably in different radial zones of the fruit at any given time, with characteristics commonly associate

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