Automated foot bath apparatus and method

Animal husbandry – Antivermin treating or cleaning – Immersing chamber; e.g. – dip or wash means

Reexamination Certificate

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Details

C004S541600

Reexamination Certificate

active

06739286

ABSTRACT:

BACKGROUND OF THE INVENTION
a) Field of the Invention
The present invention relates to a foot bath for animals, such as dairy cows and more particularly to an automated foot bath apparatus and method which accomplishes not only the application of disinfectant to the hooves of the animals, but also accomplishes the cleaning and refilling of the liquid containing area of the foot bath.
b) Background Art
In a dairy parlor it is common to have the cows exiting the dairy parlor walk through a foot bath of approximately six feet by two and two-thirds feet and a depth of approximately six inches. This foot bath would have disinfectant that is dissolved in the water. The common prior art procedure is that there would be the area having a small pool which contains the water. The dairyman uses a hose to fill the pool with the water, and then pours the disinfectant chemical liquid and/or powder into the water and mixes these in the pool manually.
During the course of the cows moving through the foot bath, a certain amount of manure will commonly collect in the foot bath. After the milking operation is completed (i.e. all the cows have gone through for that particular milking period), then the dairyman will open the drain valve so that all the liquid flows out. Then the dairyman will hose the manure down the drain.
A search of the patent literature has disclosed a number of U.S. patents. These are as follows:
U.S. Pat. No. 5,774,909 (Stable) discloses a foot bath for the use in the treatment of cattle and other livestock. There is a resilient pad which is covered with a shallow layer of disinfectant fluid. As the cow steps on the pad, the fluid flows around the foot.
U.S. Pat. No. 5,630,379 (Gerk et al.) discloses what is called an “electrically controlled spraying device for cleaning and treating animals”. There are rails around an enclosure and discharge nozzles mounted to spray a cleaning fluid or a treatment fluid under the animal, and it states that the device is able to clean the hooves of the animal.
U.S. Pat. No. 5,224,224 (Hintz et al.) discloses a foot bathing fixture that includes a seat supported on a raised pedestal. This is incorporated into a shower enclosure for a person.
U.S. Pat. No. 4,979,536 (Midkiff) discloses a portable a truck tire washing apparatus. There are two longitudinally-spaced tire rotating driveable roller trailer assemblies mounted on a support member and a liquid spraying means for spraying the tires.
U.S. Pat. No. 4,228,554 (Tumminaro) shows a toilet for animals particularly adapted for pets such as dogs and cats. There is a user platform on which the animal stands, and the platform has an upper surface which is gradually inclined down on shallow angle toward a center opening of the toilet. A flushing liquid is provided to flow over the surface to clean the waste material from the upper surface, and a bowl is located beneath the upper platform to receive the waste.
U.S. Pat. No. 2,989,965 (Rod) discloses a “foot wear decontaminating apparatus” for use in the atomic industry. The user steps on a platform immersed in a fluid, and a high frequency agitator washes off the contaminating material.
U.S. Pat. No. 2,956,565 (Anderson) discloses therapeutic equipment for remedial bathing and massaging treatment of feet and legs of animals. There is a container filled with granular solids such as soft, clean sand possibly 104 inches long, 42 inches wide and 18 inches high to contain the granular material. The racing horse, for example, is brought to stand with all feet in the soft wet bed and is permitted to sink to a depth somewhere between the ankle and knee height. Heat that could be applied to alleviate the soreness of the animal.
U.S. Pat. No. 853,533 (Byrd) shows a foot bath intended to be occupied by horses as they drink from the attached water trough. There is a drain to keep the water at the desired depth.
SUMMARY OF THE INVENTION
The present invention relates to a system, apparatus, and method which can be automated, in whole and in part, as a foot bath system for animals. The present invention is particularly adapted for use in a dairy parlor where a smaller or much larger number of cows pass through a foot bath after the completion of a milking operation. Within the broader scope of the present invention, this invention could be used for other animals, particularly animals having similar situations or needs as milk cows.
In the system of the present invention, there is a foot bath structure having a front wall, a rear wall, two side walls, and a floor. The foot bath structure defines a liquid containing region comprising a front containing area and a rear containing area. This foot bath structure is arranged to permit the animals to walk over the floor and through the foot bath in the liquid containing region.
The system further comprises a water inlet section arranged to supply liquid to said liquid containing region, and to supply at least a portion of the water so as to be directed into the front water containing area as high velocity jet flow to be able to cause a flow pattern in the liquid containing region of any current flow, turbulent flow, or a combination of any current flow and turbulent flow. This is able to accomplish the moving of waste material in the liquid containing region.
There is a discharge section which is at the rear containing area and which has a closed configuration in the liquid containing region, and an open configuration to discharge liquid in the liquid containing region.
A chemical supply section is provided to provide a quantity of chemical components as an ingredient in a foot bath liquid for the liquid containing region.
A control section is arranged:
i) to cause the water inlet section to operate in a time frame to supply water to the liquid containing region to cause said high velocity jet flow pattern, thus to move waste material in the liquid containing region, and also to provide water as a constituent for the foot bath water in said liquid;
ii) to cause said discharge section to selectively move between the closed and open configuration to contain liquid or permit an outflow of liquid in the liquid containing region; and
iii) to cause said chemical supply section to provide said quantity of the chemical component for the foot bath liquid.
In the preferred embodiment, the control section is arranged to operate in a cycle of operation through at least an agitation phase where the water inlet supplies water as a high velocity jet flow to move waste material in the liquid containing region, and for at least part of time that the high velocity jet flow takes place, the discharge section is caused to be in its open configuration to enable liquid in the liquid containing region with waste material carried thereon to be discharged from the liquid containing region.
More specifically, there is in the cycle, a draining phase, where the flow of high velocity of liquid jet water is at least reduced or stopped, and the outlet section is in its open configuration, followed by the flushing phase where the liquid outlet section is in its open configuration, and the water inlet section is discharging water with high velocity jet flow to cause removal of waste material from the liquid containing region. Then, there is a filling phase that can be combined with the chemical injection for a filling and chemical injection phase.
The chemical component is injected in the preferred form as a chemical liquid into the water that is provided for the liquid containing region. In a preferred form this is directed into the water along with the high velocity jet flow taking place.
In preferred form, there are at least first and second water inlet openings spaced laterally from one another to direct water at the high velocity flow. The foot bath structure is arranged so that the liquid containing region has a front to rear longitudinal axis and a transverse axis, and the liquid containing region has a length dimension along the longitudinal axis greater than a width along the transverse axis. The two inlet openings of the water section are po

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