Athletic shoe midsole design and construction

Boots – shoes – and leggings – Soles – Cushion

Reexamination Certificate

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C036S029000, C036S02500A, C036S03500R, C036S031000, C036S037000, C036S03500R

Reexamination Certificate

active

06311414

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to an athletic shoe midsole design and construction. More particularly, the invention relates to a midsole assembly comprising a midsole formed of soft elastic material and a corrugated sheet disposed in the midsole.
The sole of an athletic shoe used in various sports is generally comprised of a midsole and an outsole. The midsole is typically formed of soft elastic material in order to ensure adequate cushioning properties. The outsole is fitted under the midsole and directly contacts with the ground.
Running stability as well as adequate cushioning properties are required in athletic shoes. Consequently, there is a need to prevent shoes from being deformed excessively in the lateral or transverse direction when contacting with the ground.
As shown in Japanese Utility Model Examined Publication No. 61-6804, the assignee of the present U.S. application proposes a midsole assembly having a corrugated sheet therein, which can prevent such an excessive lateral deformation of shoes.
The midsole assembly shown in the above publication incorporates a corrugated sheet in the heel portion of a midsole, thereby producing resistant force that prevents the heel portion of a midsole from being deformed laterally or transversely when a shoe comes in contact with the ground. Thus, transverse deformation of the heel portion of a shoe is prevented.
However, it depends on the kind of athletics or athletes whether athletes land on the ground more frequently from the medial portions or from the lateral portions of the heels at the onset of landing. For example, since tennis or basketball players move more often in the transverse direction and the medial portions of their heels tend to first contact with the ground, the heels lean outwardly and so-called supination often occurs. On the other hand, since runners or joggers tend to land on the ground from the lateral portions of their heels and the load moves toward the toes, the heels lean inwardly and so-called pronation often occurs.
Such pronation and supination are normal movements when a shoe comes in contact with the ground. But over-pronation or over-supination may cause injuries to the ankle, knee and hip of an athlete.
In the conventional midsole design, there is provided a corrugated sheet having a constant wave configuration in both the transverse direction and the longitudinal direction of the heel portion. Therefore, the prior art midsole has a constant compressive hardness (hardness to deform against the compressive force) throughout the whole midsole and as a result, it cannot control effectively pronation and supination of the foot of an athlete although controlling them is required according to the kind of athletics.
Generally, by inserting a corrugated sheet, the heel portion of a midsole tends to be less deformed in the transverse direction. When the corrugated sheet is formed especially from high elastic material the heel portion of a midsole tends to be less deformed in the vertical direction as well. Thus, by using a corrugated sheet, a portion where adequate cushioning properties is required on landing may show less cushioning properties.
On the other hand, good cushioning properties are indispensable requirements of athletic shoes, but too high cushioning properties may absorb an athletic power such as the running or jumping power of an athlete.
The object of the present invention is to provide a midsole assembly for an athletic shoe that can restrain over-pronation and over-supination on landing by preventing a shoe from being deformed in the transverse direction according to the kind of athletics and that can not only ensure adequate cushioning properties on landing but also prevent an athletic power from being lessened.
SUMMARY OF THE INVENTION
The present invention provides a midsole assembly for an athletic shoe.
In one embodiment, a midsole assembly comprises a midsole formed of soft elastic material and a corrugated sheet disposed in at least a heel portion of the midsole. At least a portion of the outer circumference side of the corrugated sheet has a double structure. The double structure is comprised of two sheets or layers of corrugated sheets. These corrugated sheets or layers are spaced apart from each other at a predetermined space in the thickness direction to form respective pockets or voids therebetween.
In a second embodiment, the double structure is formed only on the medial side of the midsole. In a third embodiment, the double structure is formed only on the lateral side of the midsole. In a fourth embodiment, the double structure is formed on both the medial and lateral side of the midsole.
A fifth embodiment provides a midsole assembly according to any one of the first to fourth embodiments, wherein the double structure is formed on either or both the crest side and the trough side of the wave configuration of the corrugated sheet.
A sixth embodiment provides a midsole assembly according to any one of the first to fourth embodiments, wherein the double structure is formed on an inclined surface between the adjacent crest and trough of the wave configuration of the corrugated sheet.
In a seventh embodiment, the crest line or trough line of the wave configuration of the corrugated sheet extends substantially in the shoe width direction.
In an eighth embodiment, the crest line or trough line of the wave configuration of the corrugated sheet extends radially.
In a ninth embodiment, a midsole assembly comprises a midsole formed of soft elastic material and a corrugated sheet disposed in at least a heel portion of the midsole. At least a portion of the outer circumference side of the corrugated sheet has a multiple structure. The multiple structure is comprised of a plurality of sheets or layers of corrugated sheets. Each of the corrugated sheets or layers is spaced apart from each other at a predetermined space in the thickness direction to form respective voids or pockets therebetween.
In the first embodiment, a corrugated sheet is disposed in at least a heel portion of the midsole and at least a portion of the outer circumference side of the corrugated sheet has a double structure. The double structure is comprised of two sheets of corrugated sheets. These corrugated sheets are spaced apart at a predetermined space in the thickness direction.
Thus, at a portion where a double structure is provided, rigidity of the corrugated sheet is further increased and the compressive hardness of the midsole is made greater. Thereby, transverse deformation of a shoe can be prevented and unnecessary sinking of the heel of a foot into a midsole can be restrained, and as a result, loss of athletic power can be decreased. In contrast, at other portions where a double structure is not provided, compressive hardness is relatively lower as compared to the portion of a double structure and flexibility of a midsole is maintained to some extent, and thus, shock load on landing is relieved and the cushioning properties can be secured.
In the second embodiment, the double structure is formed only on the medial side of the midsole. Thus, the compressive hardness of a midsole is higher on the medial side and flexibility of a midsole is maintained on the lateral side. Thereby, in athletics where athletes land more frequently from the heel lateral portion, shock load on landing is effectively relieved and the cushioning properties can be ensured, and besides, transverse deformation of a heel portion after landing can be prevented.
Moreover, when the heel of a foot pronates after landing, the heel of a foot is restrained from unnecessarily sinking toward the medial side of a midsole by a heel medial side portion having a larger compressive hardness. Thereby, over-pronation can be prevented.
In the third embodiment, the double structure is formed only on the lateral side of the midsole. Thus, the compressive hardness of a midsole is higher on the lateral side and flexibility of a midsole is maintained on the medial side. Thereby, in athletics where athletes land more frequently

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