Stock material or miscellaneous articles – Structurally defined web or sheet
Reexamination Certificate
2001-01-22
2002-12-17
Thomas, Alexander S. (Department: 1772)
Stock material or miscellaneous articles
Structurally defined web or sheet
C428S036900, C273SDIG001
Reexamination Certificate
active
06495236
ABSTRACT:
DESCRIPTION
The invention relates to an artificial lawn with at least partly hollow plastic blades, which are attached to a support layer.
Artificial lawns are provided with blades, consisting of filaments of different thickness and length, which are attached to a support layer. In most cases the support layer is a plastic wire netting in which the wire filaments are embedded. Normally the wire filaments are processed by means of tufting, knitting or another mechanical method, so that a grass turf is created. The material of the blades is mostly polypropylene (PP), polyamide (PA), polystyrene (PS) or Polyethylene (PE), whereby these plastics are coloured green or the like. The wire or grass filaments can also be bundled into a bundle and as such fastened in the support layer. The structure of the blades can be smooth, curled or corrugated, making it suitable for each application. The grass filaments can have different lengths and can be adapted to the application.
Artificial lawns have to be moistened, like natural grass, in order to avoid static charges and excessive heat and also to acquire improved sliding characteristics, thereby reducing the risk of injuries due to a sliding. Moistening results in an improved mini-climate. Moistening can be done using an overground irrigation system or a subterranean irrigation system. Since the storing capacity of the artificial lawns is mainly determined by the affixture of water to the blades and that the affixed water will quickly evaporate due to solar radiation, the water consumption will be very high by warm weather conditions and amounts to about 10 m
3
per 6000 m
2
artificial lawn surface. 30% to 50% of that amount leaks unused into the ground. Wind and maintenance activities also reduce the amount of affixed water, resulting in a shortage at the time of playing. At higher temperatures moistening has to be performed several times per day.
U.S. Pat. No. 5,601,886 discloses an artificial lawn with blades having curled, or spiral shaped wounded filaments respectively. The water storing capacity is small, due to the partly high density of the windings, and the eventually stored water can leak freely in downward direction. Such blades are unsuitable for storing water.
In an WDE-41 36 341 A1 filament shaped plastic blades are known, which are implanted on a water-storing layer. However the blades themselves are uncapable of storing moisture.
It is an object of the invention to provide an artificial lawn, which is capable of absorbing and storing more water, whereby said stored water can be released only when treaded, thereby improving the sliding characteristics.
This object is obtained by an artificial lawn, whereby said blades are constructed as small tubes.
The blades are capable of storing water from rain, mist, air humidity and moistening devices using capillary forces.
Water stored in said blades is protected against solar radiation and wind and will only be released, wenn the blades are squeezed due to walking. Hollow blades have the advantage, that they can store a much greater amount of water and that water can be released at the time it is required.
Advantageously said hollow tubes have a U-shape and are attached to the support wire netting by means of tufting or knitting, whereby the open legs of the -U- are pointing upwards for storing water.
Usually the ordinary grass-filaments are bundled into a bundle of blades. This method is also applicable to blade tubes, whereby the U-shaped tubes are attached to the wire netting. This means, that air present in each leg of the U-shaped tubes can not escape, when water is entering, thereby hindering the absorbing of water under certain circumstances. It is therefore prefered to provide at least one vent opening in the wall of the tube, perferably directly above the support layer. The opening or openings in the wall of the blades are preferably so small, that the stored water is prevented from leaking through the openings.
The U-shaped tubes can also be attached to the support wire netting, whilst not being pinched off. The U-shaped tubes are then with their lower side glued to the support layer using suitable plastics.
When furthermore, the support layer is provided with a water-storing layer consisting of a membrane or a foam, the openings can be partly or solely located near the support layer or the water-storing layer. The hollow blade is then also capable of absorbing moisture out of the support layer using capillary forces. This is very advantageous in the event that during playing nearly all the water has been squeezed off from the blades, but that there is still some water present in the storing layer. A refilling of the hollow blades can thus take place during playing.
In order to fascilitate the filling of the hollow blades by means of capillary forces a hydrophilic material is preferably used for manufacturing the tubes. A further possibility is the application of a hydrophilic layer to the interior wall of the tubes.
For example the tubes can be manufactured using an extrusion technique.
REFERENCES:
patent: 5601886 (1997-02-01), Ishikawa et al.
patent: 2333534 (1977-07-01), None
patent: 1381301 (1975-01-01), None
Ten Cate Nicolon B.V.
Thomas Alexander S.
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