Articles of manufacture fashioned from sheets having a highly in

Stock material or miscellaneous articles – Hollow or container type article – Glass – ceramic – or sintered – fused – fired – or calcined metal...

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2065243, 2065247, 206819, 428 355, 428 364, 428 369, 428 3692, 428 43, 428152, 428168, 428182, 428532, 428906, B32B 516, B32B 900, B65D 1300

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057052387

ABSTRACT:
Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be controlled, pressed, scored, perforated, folded, and glued to fashion articles for the sheets. They have especial utility in the mass production of containers, particularly food and beverage containers.

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