Articles of manufacture and methods for manufacturing laminate s

Details Articles of manufacture and methods for manufacturing laminate s Articles of manufacture and methods for manufacturing laminate s

1996-04-09

1998-11-03

McCamish, Marion E.

Stock material or miscellaneous articles

Hollow or container type article

Polymer or resin containing

2065243, 2065247, 428 358, 428 366, 428 3691, 428 43, 428116, 428152, 428155, 428182, 4283179, 428323, 428532, 428906, B32B 328, B32B 516, B32B 2318, B65D 8584

Patent

active

058305483

ABSTRACT:
Compositions and methods for manufacturing composite laminate structures incorporating sheets having a moldable matrix are disclosed. Suitable compositions are prepared by mixing together a water dispersable organic binder, water, and appropriate additives (such as aggregates and fibers) which impart predetermined properties so that a sheet formed therefrom has the desired performance criteria. The compositions are formed into sheets by first extruding them into a sheet and then calendaring the sheet using a set of rollers. The calendered sheets are dried in an accelerated manner to form a substantially hardened sheet. The drying process is performed by heated rollers and/or a drying chamber. The inorganically filled sheets so formed may have properties substantially similar to sheets made from presently used materials like paper, cardboard, polystyrene, or plastic. Such sheets can be rolled, pressed, scored, perforated, folded, and glued before or after being incorporated into composite laminate structures. Such composite laminate structures have especial utility in the mass production of containers, particularly food and beverage containers.

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