Array of diffraction limited lasers and method of aligning same

Coherent light generators – Particular active media – Semiconductor

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372 43, 372 36, 372101, 372102, 372108, 359569, 359572, 359652, 359653, 359900, H01S 319, G02B 518

Patent

active

052127079

ABSTRACT:
A one-dimensional semiconductor laser array assembly typically comprising a one-dimensional semiconductor laser array, a heatsink upon which the laser array is bonded, and a lens assembly. The one-dimensional semiconductor laser array consists of a plurality of emitters with each emitter electrically connected in parallel to a power supply. The bonding agent, typically silver epoxy, must be of a uniform thickness so that the laser array is aligned properly upon the heatsink. The lens assembly is typically comprised of a refractive lens, typically of a bi-convex design, and a one-dimensional array of binary optical elements. The one-dimensional array of binary optical elements is designed such that each element has a front surface having a binary optic diffractive element etched thereon. The refractive lens and the one-dimensional array of binary optical elements are aligned and held in place by means of ears protruding from the heatsink. There is also provided by this invention a two-dimensional semiconductor laser array assembly consisting of a plurality of one-dimensional semiconductor laser array assemblies positioned substantially parallel to one another, within a clamping fixture, with the lens assembly of each one-dimensional laser array assembly positioned such that the output of each one-dimensional laser array is focused to the same point in the far field to provide a high intensity output and method for so aligning the two-dimensional laser array assembly. A lens assembly is also provided for focusing the output at a variable point.

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