Apparatus for the continuous preparation of honeycomb structural

Adhesive bonding and miscellaneous chemical manufacture – Surface bonding means and/or assembly means therefor – With means applying wave energy or electrical energy...

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1563809, 156469, 156471, 1565835, 1562722, B32B 3120, B32B 312

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active

059353767

ABSTRACT:
A process for the continuous preparation of non-expanded honeycomb core from non-precorrugated web involves the progressive corrugation and consolidation of web by a corrugating/consolidating unit containing corrugating and consolidating elongate teeth which traverses a bed unit containing sets of former bars, forming a half cell height of honeycomb at each pass. A plurality of node-antinode demes of the topmost half cell layer being formed are consolidated while new corrugations and associated node-antinode demes are being formed. The process allows for more lengthy consolidation time, a smaller temperature differential between consolidating teeth and the node-antinode demes being consolidated, and further allows the corrugating and consolidation temperatures to be substantially independent of each other. The process may be implemented through use of a corrugating/consolidation unit having a travelling belt containing corrugating and/or consolidating teeth which may be individually and selectively heated. The process and apparatus allows production of honeycomb even from thin thermoplastic web materials at high production rates. In a preferred embodiment, the teeth are radiant energy transmissive teeth associated with a source of radiant energy directed through the teeth toward the bottom, node-antinode contacting face.

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