Apparatus for measuring a small quantity of a liquid

Measuring and testing – Liquid level or depth gauge – Immersible electrode type

Reexamination Certificate

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Reexamination Certificate

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06796174

ABSTRACT:

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
(Not Applicable)
INCORPORATION BY REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISK OR MICROFICHE APPENDIX
(Not Applicable)
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to an apparatus for measuring a volume of a quantity of a liquid, for example, in connection with a medical diagnostic test, comprising at least one chamber for receiving the liquid, which chamber comprises a bottom and upright side walls and at least two electrodes to connect to a voltage source and to a measuring system for determining the electrical impedance between the electrodes.
2. Description of Related Art
Such an apparatus is known from the international patent application WO96/24030 (PCT/US96/00911). The prior art apparatus possesses a chamber with side walls provided with electrodes. The drawback of this known apparatus, which is used, for example, for performing medical diagnostic tests on blood or the like is that the chamber for receiving the liquid has a rather large volume. This is a disadvantage since as a consequence such an apparatus, which is not only used for medical diagnostic purposes but is also applied in fine-chemical and pharmaceutical test arrays, uses large amounts of liquid. Such liquids as, for instance biochemical receptors, are costly, as a result of which it has long been endeavoured to make the type of apparatus described in the preamble smaller, especially in respect of the chamber volume. Such smaller volumes have the additional advantage of speeding up reaction rates of the liquids introduced into the apparatus, due to the reduced diffusion distances and the physical limitations inherent to a smaller chamber volume. Accordingly, the importance of precisely measuring the amount of liquid increases, as with (very) small test volumes small deviations will easily lead to inaccurate test results. With the miniaturization of the chamber that is part of such an apparatus, the problem arises that it is difficult to incorporate the electrodes into the side walls of the chamber. Moreover, a precise measurement of the volume is then no longer possible.
It is the object of the invention therefore to provide an apparatus of the kind mentioned in the preamble, that can be miniaturized to a significant extent, that makes it possible to precisely measure the liquid volume in the chamber, that can be fabricated at low costs, and that is suitable for use in automized test procedures.
BRIEF SUMMARY OF THE INVENTION
To this end the apparatus according to the invention is characterized in that the electrodes are substantially incorporated in the bottom of the chamber, allowing the electrical impedance of the liquid itself to be determined.
Surprisingly it has been shown, that by using the apparatus according to the invention it is possible to perform very precise volume measurements of the liquid in the chamber, while even the presence of a concave or convex meniscus on the liquid hardly has any negative effect on the accuracy of the measurement. Applicant believes to be able to explain this through the measurement being based on a totally different principle compared with the method of measurement using the apparatus disclosed in WO 96/24030, although the two appear to bear some relationship to one another. In the prior art apparatus, the volume is measured indirectly due to the electrical transfer between the electrode plates being influenced by the level of liquid between them, but also by the degree of electrical coupling of the electrodes to the liquid. However, in the invention an impedance measurement of the liquid itself takes place, and the degree of electrical coupling of the electrodes to the liquid is invariant with regard to the amount of liquid present in the chamber.
It is observed that from WO 98/03841 (PCT/US97/12866) a capacitive water level gauge is known wherein two electrodes are incorporated in the bottom. However, this publication is not concerned with measuring a water volume, nor is it possible to use the apparatus disclosed in this publication for a medical diagnostic test, in which it is important to be able to measure a small amount of liquid.
A first advantageous embodiment of the apparatus according to the invention is characterized in that the bottom of the chamber is substantially formed by a glass substrate. This affords the advantage that no steps need to be taken to electrically insulate the electrodes with respect to the substrate. Preferably the electrodes are then provided on the glass substrate, and are embedded in an insulation layer provided on the glass substrate.
A second advantageous embodiment of the apparatus according to the invention is characterized in that the bottom of the chamber is substantially formed by a silicon wafer. On this basis the apparatus can be fabricated at low costs, the chamber of the apparatus can be given a precise volume, while the same can be conveniently embodied by applying the appropriate semiconductor technology for direct coupling with an automatic, possibly computerized, measuring system.
Desirably in this embodiment, the silicon wafer is provided with a first insulation layer, preferably of SiO
2
. This electrically insulates the electrodes with respect to the wafer, and further reduces the undesirable capacitive coupling of the electrodes to the silicon wafer.
It is further desirable for the electrodes to be provided on the first insulation layer of the silicon wafer and for them to be embedded in a second insulation layer, preferably Si
x
N
y
, which is provided on the first insulation layer. In this way the electrodes are prevented from being galvanically coupled with the liquid to be introduced into the chamber.
It is further advantageous that the upright side walls are formed by etching insulation material provided on the second insulation layer. Production-technically this can be realized quite easily.
The invention provides an apparatus which, in a preferred variant, is characterized in that the chamber is equipped to receive liquid up to an amount of maximally 2 nanolitres.
In addition the invention has the advantage that in a desirable embodiment it can be fabricated such that it comprises a plurality of chambers arranged in an array. This is very convenient for performing extensive testing procedures.
The invention is further embodied in a method for measuring a quantity of liquid using the apparatus according to the invention, and is characterized in that the voltage source is an alternating voltage source having a frequency of at least approximately 15 kHz. The advantage of this measure is that the effect of the coupling capacity between the electrodes and the liquid is negligible, which contributes to the precision in measuring the quantity of liquid introduced into the chamber.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
The invention will now be further explained with reference to the drawing, which
in
FIG. 1
, shows a schematic cross section of a first embodiment of the apparatus according to the invention; and
in
FIG. 2
, shows a schematic cross section of a second embodiment of the apparatus according to the invention.


REFERENCES:
patent: 3812422 (1974-05-01), De Carolis
patent: 4010650 (1977-03-01), Piatkowski, Jr.
patent: 4646569 (1987-03-01), Cosser
patent: 5092171 (1992-03-01), Wallrafen
patent: 5863708 (1999-01-01), Zanzucchi et al.
patent: 196 46 505 (1998-05-01), None
patent: 0 819 942 (1998-01-01), None
patent: WO96/24030 (1996-08-01), None
patent: WO98/03841 (1998-01-01), None

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