Apparatus for creating a free-form metal three-dimensional artic

Metal founding – Control means responsive to or actuated by means sensing or... – Control of feed material enroute to shaping area

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1641554, 1641556, 164259, 1642501, 164 46, 266202, B22D 4600, B22D 2300, C21C 100

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057879656

ABSTRACT:
An apparatus for the accurate formation of a free-form three-dimensional article comprises providing a supply of substantially uniform size metal droplets of a desired material wherein each droplet has a positive or negative charge in an enclosed environment. The supply of droplets is focused or aligned into a narrow stream by passing the droplets through or adjacent an alignment mechanism which repels each droplet toward an axis extending through the alignment mechanism. The droplets are deposited in a predetermined pattern at a predetermined rate onto a target to form the three-dimensional article without the use of a mold of the shape of the three-dimensional article.

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