Apparatus and method for winding multi-layer coil in...

Winding – tensioning – or guiding – Composite article winding – By rotating core

Reexamination Certificate

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C242S444200, C242S437300, C242S478100, C242S157100

Reexamination Certificate

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06910654

ABSTRACT:
A multi-layer coil is wound around a bobbin having a center pillar and a small and a large flanges connected to longitudinal ends of the center pillar. A winding space having a trapezoidal cross-section in a plane cut through the center axis of the bobbin is formed outside the center pillar between both flanges. To wind the multi-layer coil in this winding space, a turning position where a layer of the coil moves up to a higher layer is set by a position setter, and the turning position is automatically shifted layer by layer to form a sloped outer surface of the coil. The coil is wound in a shape fitting the trapezoidal winding space without reducing the winding speed. The space factor of the coil in the winding space is improved, making the coil compact in size.

REFERENCES:
patent: 4150801 (1979-04-01), Ikegami et al.
patent: 5564637 (1996-10-01), Berthold et al.
patent: 5692483 (1997-12-01), Wada et al.
patent: 6375113 (2002-04-01), Ishimaru et al.
patent: 6499689 (2002-12-01), Miyazaki
patent: 2001/0015393 (2001-08-01), Miyazaki et al.
patent: 8-34167 (1996-03-01), None
patent: 8-225244 (1996-09-01), None
Reasons for Rejection of Japanese Application No. 2002-135460; dated Dec. 15, 2004 (2 pages); English translation (1 page).

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