Apparatus and method for swaging needles

Metal working – Means to assemble or disassemble – Overedge assembling means

Reexamination Certificate

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Details

C029S243570, C072S220000, C606S144000

Reexamination Certificate

active

07814630

ABSTRACT:
A method and apparatus for making armed sutures has a pair of opposed die assemblies that may be driven by actuating surfaces of a swaging machine to hold and swage a needle on a suture. The dies grip and confine the needle in the area of the suture receptacle. A pair of opposed swaging elements with offset stakes insert through passageways in the dies and impinge on the captured needle making a plurality of indentations in the needle barrel and gripping the suture in the suture receptacle. The indentations are offset and aligned generally in alternating peak-to-valley relationship, causing the suture receptacle and the contained suture to assume a serpentine configuration. The stakes and the resulting indentations can be dimensioned to result in a converging suture receptacle, which exhibits increasing shear force being exerted on the suture with increasing depth into the suture receptacle. The apparatus and method permit reliable suture-needle attachment over a larger range of tolerances, such that a single die setup can be used on a plurality of needle and suture materials. The resulting product exhibits a serpentine suture
eedle attachment interface with reliable attachment and smooth outer dimensions.

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International Patent Application No. PCT/US2009/066772, filed Apr. 12, 2009, entitled: “Surgical Needle Swage Tool”.
International Search Report and Written Opinion for PCT/US2009/066772, mailed Feb. 19, 2010.
Technical Data Sheet Product 4302, Locite Corporation, Rocky Hill, CT May 1998, pp. 1-2.
U.S. Appl. No. 12/330,702, filed Dec. 9, 2008, entitled “Surgical Needle Swage Tool”.

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