Apparatus and method for inspecting screen of displaying device

Image analysis – Applications – Manufacturing or product inspection

Reexamination Certificate

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Reexamination Certificate

active

06690818

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates in general to an apparatus and a method for inspecting a screen of a displaying device, and more particularly, an apparatus and a method for inspecting a screen of a displaying device, wherein an image frame synchronizing signal can be synchronized at a random phase point of a pattern frame synchronizing signal.
DESCRIPTION OF RELATED ART
An image inspection apparatus is used to inspect the quality of an image such as contrast, convergence, focus, etc. of an image displaying apparatus such as a cathode-ray tube (CRT), in the final stage of the production process of the displaying apparatus.
The conventional image inspection apparatus is, as shown in
FIG. 4
, comprised of a pattern generator
111
connected to a CRT
101
to be inspected, a camera
121
installed in front of the CRT
101
, and an image inspector
131
connected to the camera
121
. The pattern generator
111
is comprised of a pattern signal generating part
113
generating an inspection pattern signal for an inspection pattern such as a cross-hatch pattern to be displayed on the CRT
101
, and a pattern synchronizing signal generating part
115
generating a pattern frame synchronizing signal as a trigger signal to display the inspection pattern periodically on the CRT. The camera
121
is comprised of a grabbing part
122
grabbing the inspection pattern displayed on the CRT
101
, and an image frame synchronizing signal generating part
126
generating an image frame synchronizing signal as a trigger signal allowing the grabbing part
122
to periodically grab the inspection pattern displayed on the CRT
101
. The image inspector
131
is comprised of an image processing part
113
converting an analog image signal of the inspection pattern from the camera
121
into a digital image signal, and a memory
135
storing the converted digital image signal therein.
Hereinbelow, an image inspection method using the conventional image inspection apparatus will be described.
First, the pattern generator
111
generates the inspection pattern signal and a pattern synchronizing signal. The pattern synchronizing signal is comprised of the pattern frame synchronizing signal and a pattern horizontal synchronizing signal; the pattern frame synchronizing signal divides the inspection pattern displayed on the CRT
101
frame by frame, and the pattern horizontal synchronizing signal divides the inspection pattern within a frame in lines. The frequency of the pattern frame synchronizing signal varies depending upon the image displaying apparatus. For example, the image displaying apparatus according to the National Television System Committee (NTSC) system has the frequency of the pattern frame synchronizing signal of 60 Hz whereas CRT monitors and digital TVs have the frequency of the pattern frame synchronizing signal more than 60 Hz. The inspection pattern is continuously displayed on the CRT
101
according to the pattern synchronizing signal. The inspection pattern displayed on the CRT
101
is grabbed by the camera
121
according to the image frame synchronizing signal. The frequency of the image frame synchronizing signal is 60 Hz in the case of the camera employing the NTSC system, but which may vary depending upon the type of the camera
121
. The inspection pattern displayed on the CRT varies in position and brightness, etc. in response to adjustment of focus and convergence, etc. of the CRT
101
, and therefore, it is necessary to continuously grab the inspection pattern displayed on the CRT
101
during adjustment. The analog image signal of the inspection pattern grabbed by the grabbing part
122
is inputted into the image inspector
131
. The inputted analog image signal is converted into a digital image signal by the image processing part
133
, and the converted image signal is stored in the memory
135
. The image of the CRT
101
is inspected by obtaining a brightness value of the inspection pattern from the digital image signal.
However, according to the conventional image inspection apparatus, where the pattern frame synchronizing signal and the image frame synchronizing signal have different frequencies, a phenomenon that a bright or dark part of the grabbed image flows vertically is generated on the image of the inspection pattern grabbed by the camera
121
. Further, as shown in
FIG. 5
, the phase difference between the continuous pattern frame synchronizing signals (A) and the image frame synchronizing signals (B and C) varies whenever the inspection pattern is grabbed. In
FIG. 5
, a zero phase point of the pattern frame synchronizing signal (A) is denoted D, the frequency of the pattern frame synchronizing signal (A) is 80 Hz, and the frequencies of the image frame synchronizing signals (B and C) are both 60 Hz. Therefore, the noise interfered whenever an image of the inspection pattern is grabbed is not standardized, thereby lowering the reliability of the image inspection. A further problem has occurred in inspecting an image of 60 Hz as a high definition monitor whose vertical frequencies have sharply increased has recently released in the market. The same problem is expected in the case of color TV sets having an improved high definition.
SUMMARY OF THE INVENTION
Accordingly, the present invention has been made keeping in mind the above-described shortcomings, and it is an object of the present invention to provide an apparatus and a method for inspecting an image, synchronizing a pattern frame synchronizing signal and an image frame synchronizing signal to initiate grabbing an inspection pattern, where the pattern frame synchronizing signal and the image frame synchronizing signal have different frequencies.
This and other objects of the present invention may be achieved by a provision of an apparatus for inspecting an image of an image displaying apparatus, comprising a pattern generator provided with a pattern signal generating part generating an inspection pattern signal and a pattern frame synchronizing signal generating part generating a pattern frame synchronizing signal and displaying an inspection pattern on the image displaying apparatus according to the inspection pattern signal and pattern frame synchronizing signal; a camera provided with an image frame synchronizing signal generating part generating an image frame synchronizing signal, grabbing the inspection pattern displayed on the image displaying apparatus according to the image frame synchronizing signal; a phase selecting part selecting a random phase point of the pattern frame synchronizing signal generated by the pattern frame synchronizing signal generating part; and a V-sync signal synchronizing part synchronizing a first signal among the image frame synchronizing signals generated by the image frame synchronizing signal generating part with the phase point selected in the phase selecting part.
Preferably, the phase point is a zero phase point of the pattern frame synchronizing signal.
The pattern frame synchronizing signal generating part generates a plurality of pattern frame synchronizing signals having different frequencies, said apparatus further comprising a signal selection part selecting a pattern frame synchronizing signal among the plurality of pattern frame synchronizing signals generated by the pattern frame synchronizing signal generating part; and a control part controlling the pattern frame synchronizing signal generating part so as to generate the pattern frame synchronizing signal selected by the signal selection part.
According to another aspect of the present invention, this and other objects may also be achieved by a method for inspecting an image of an image displaying apparatus, comprising the steps of generating an inspection pattern signal and a pattern frame synchronizing signal; displaying an inspection pattern on the image displaying apparatus according to the inspection pattern signal and pattern frame synchronizing signal; selecting a random phase point of the pattern frame synchronizing signal; generating an image frame synchronizing si

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