Aluminum-to-copper transition member for aluminum wound motors a

Electrical generator or motor structure – Dynamoelectric – Rotary

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29860, 29862, 29873, 174 90, 174 94R, 228115, 228136, 403179, 403271, 403278, 403285, H02K 302, H01R 402, H01R 420, H01R 462

Patent

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043151752

ABSTRACT:
An aluminum electrical conductor is electrically joined to a copper electrical conductor by a cold weld lap joint which is substantially free of copper-aluminum intermetallic compounds. The overlapped portions of the conductors are deformed at least 74% and no greater than 82% to achieve a weld joint which has both excellent physical properties and excellent electrical properties. The cold weld lap joint is a reliable electrical connection for electrical circuits experiencing current densities of more than 1000 amperes per square inch and a sustained high temperature of 125.degree. C. and above.

REFERENCES:
patent: 1171591 (1916-02-01), Chubb
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patent: 2522408 (1950-09-01), Sowter
patent: 2707821 (1955-05-01), Sowter
patent: 2736090 (1956-02-01), Sowter et al.
patent: 2894322 (1959-07-01), Clair, Jr.
patent: 3277559 (1966-10-01), Clair, Jr.
patent: 3708878 (1973-01-01), Mann, Sr. et al.
Yeaple, F., "New Designs for Aluminum Motors Include Fool-Proof Connectors", Product Engineering, Dec. 1974, pp. 19-22.

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