Aluminum borate ceramic matrix composite

Compositions: ceramic – Ceramic compositions – Refractory

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501 88, 501 89, 501 96, 501 98, 501127, 501128, C04B 3510, C04B 3552, C04B 3556

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050533649

ABSTRACT:
Disclosed is a high strength aluminum borate ceramic matrix composite product and a method of making the same which comprises providing a slurry of aluminum oxide, boron oxide and organic or aqueous binder, the aluminum oxide and boron oxide capable of reacting to form aluminum borate. The slurry is introduced to a body, e.g., web of ceramic fibers, to provide an infiltrated web. After removing liquid and organic binder from the infiltrated web, it is sintered to react the aluminum oxide and boron oxide to form a ceramic matrix composite comprised of aluminum borate and said web of ceramic fibers. The reaction causes a volume expansion which aids in filling or removal of pores or voids resulting from the removal of organic binder.

REFERENCES:
patent: 3795524 (1974-03-01), Sowman
patent: 4540475 (1985-09-01), DeAngelis
patent: 4698319 (1987-10-01), Ray
patent: 4774210 (1988-09-01), Ray
patent: 4804642 (1989-02-01), Ray
patent: 4804646 (1989-02-01), Ray
Holtz et al., "High Temperature Properties of Three Nextel Ceramic Fibers", 32nd Int'l SAMPE Symposium, Apr. 6-9, 1987, pp. 245-256.
Baumann et al, "Electric Furnace Boroaluminate", J. Amer. Ceramic Soc., Oct. 1, 1942, vol. 25, No. 14, pp. 391-394.

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