Alumina layer with enhanced texture

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Reexamination Certificate

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C051S307000, C051S309000, C428S216000, C428S336000, C428S698000, C428S701000, C428S702000

Reexamination Certificate

active

07993742

ABSTRACT:
The present invention relates to a coated cutting tool insert comprising a substrate and a coating to be used in metal machining. The hard and wear resistant coating exhibits an excellent adhesion to the substrate covering all functional parts thereof. The coating is composed of one or more refractory layers of which at least one layer is α-Al2O3showing a strong growth texture along <001>. The α-Al2O3layer has a thickness ranging from 1 to 20 μm and is composed of columnar grains with a length/width ratio of 2 to 15. The layer is characterized by a strong (006) diffraction peak, measured using XRD, and by low intensity of (012), (104), (113) (024) and (116) diffraction peaks. The <001> textured α-Al2O3layers is deposited in a temperature range of 750-1000° C. The texture is controlled by a specific nucleation procedure combined with the use of sulphur- and fluorine containing dopants.

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patent: 6333098 (2001-12-01), Olsson et al.
patent: 6333103 (2001-12-01), Ishii et al.
patent: 6733874 (2004-05-01), Ueda et al.
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patent: 2004-299021 (2004-10-01), None
patent: 2005-238437 (2005-09-01), None
patent: 2005-313242 (2005-10-01), None
Osada et al “Wear mechanism of t5hermally transformed CVD AI2O3 layer” iner. Jour. of Reftr. Met. & Hard Matl 24 (2006) pp. 387-391.
Larsson et al “Microstructural investigationn of as-deposited and heat-treated CVD AI2O3” Surface and Coatings Tech. 94-95 (1997) pp. 76-81.

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