Alkali recycle process for recovery of heavy oils and bitumens

Mineral oils: processes and products – Refining – Water removal

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210708, C10G 3304

Patent

active

043929443

ABSTRACT:
Heavy oils, including oil sands, are recovered from mined or in-situ formation by a novel procedure which involves an initial emulsification of the oil with aqueous alkali, usually sodium hydroxide solution, at a pH above about 11. After separation of any residual solid phase, such as sand, the resulting oil-in-water emulsion is inverted by the use of slaked lime to form a water-in-oil emulsion and thereby regenerating part of the sodium hydroxide solution. The water-in-oil emulsion is dewatered to recover the oil phase while the aqueous phase is recycled to the initial emulsification, after removal of clay particles when oil sands are treated.

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