Chemistry: electrical current producing apparatus – product – and – Current producing cell – elements – subcombinations and... – Electrode
Reexamination Certificate
2000-01-24
2002-06-11
Weiner, Laura (Department: 1745)
Chemistry: electrical current producing apparatus, product, and
Current producing cell, elements, subcombinations and...
Electrode
C429S218100, C429S219000, C429S220000, C429S231500, C429S231950, C429S322000, C429S328000, C429S330000, C429S332000, C429S333000, C429S338000, C429S347000
Reexamination Certificate
active
06403256
ABSTRACT:
BACKGROUND OF INVENTION
1. Field of the Invention
The present invention generally relates to an alkali metal electrochemical cell, and more particularly, to an alkali metal cell suitable for current pulse discharge applications with reduced or no appreciable voltage delay.
2. Prior Art
The voltage response of a cell which does not exhibit voltage delay during the application of a short duration pulse or pulse train has distinct features. First, the cell potential decreases throughout the application of the pulse until it reaches a minimum at the end of the pulse, and second, the minimum potential of the first pulse in a series of pulses is higher than the minimum potential of the last pulse.
FIG. 1
is a graph showing an illustrative discharge curve
10
as a typical or “ideal” response of a cell during the application of a series of pulses as a pulse train that does not exhibit voltage delay.
On the other hand, the voltage response of a cell which exhibits voltage delay during the application of a short duration pulse or during a pulse train can take one or both of two forms. One form is that the leading edge potential of the first pulse is lower than the end edge potential of the first pulse. In other words, the voltage of the cell at the instant the first pulse is applied is lower than the voltage of the cell immediately before the first pulse is removed. The second form of voltage delay is that the minimum potential of the first pulse is lower than the minimum potential of the last pulse when a series of pulses have been applied.
FIG. 2
is a graph showing an illustrative discharge curve
12
as the voltage response of a cell that exhibits both forms of voltage delay.
The initial drop in cell potential during the application of a short duration pulse reflects the resistance of the cell, i.e., the resistance due to the cathode, the cathode-electrolyte interphase, the anode, and the anode-electrolyte interphase. In the absence of voltage delay, the resistance due to passivated films on the anode and/or cathode is negligible. However, the formation of a surface film is unavoidable for alkali metal, and in particular, lithium metal anodes, and for lithium intercalated carbon anodes, due to their relatively low potential and high reactivity towards organic electrolytes. Thus, the ideal anode surface film should be electrically insulating and ionically conducting. While most alkali metal, and in particular, lithium electrochemical systems meet the first requirement, the second requirement is difficult to achieve. In the event of voltage delay, the resistance of these films is not negligible, and as a result, impedance builds up inside the cell due to this surface layer formation which often results in reduced discharge voltage and reduced cell capacity. In other words, the drop in potential between the background voltage and the lowest voltage under pulse discharge conditions, excluding voltage delay, is an indication of the conductivity of the cell, i.e., the conductivity of the cathode, anode, electrolyte, and surface films, while the gradual decrease in cell potential during the application of the pulse train is due to the polarization of the electrodes and electrolyte.
Thus, the existence of voltage delay is an undesirable characteristic of alkali metal/mixed metal oxide cells subjected to current pulse discharge conditions in terms of its influence on devices such as medical devices including implantable pacemakers and cardiac defibrillators. Voltage delay is undesirable because it limits the effectiveness and even the proper functioning of both the cell and the associated electrically powered device under current pulse discharge conditions.
The present invention is directed to the provision of sulfite additives in the electrolyte of an alkali metal electrochemical cell to beneficially modify the anode surface film. The sulfite additives preferably include at least one unsaturated hydrocarbon containing a C(sp
2
or sp
3
)—C(sp
3
) bond unit having the C(sp
3
) carbon directly connected to the —OSO
2
— functional group, and are provided as a co-solvent with commonly used organic aprotic solvents. When used as a co-solvent in an activating electrolyte, the sulfite additives interact with the alkali metal anode to form an ionically conductive surface protective layer thereon. The conductive surface layer improves the discharge performance of the alkali metal electrochemical cell and minimizes or even eliminates voltage delay in the high current pulse discharge of such cells.
SUMMARY OF THE INVENTION
The object of the present invention is to improve the pulse discharge performance of an alkali metal electrochemical cell, and more particularly a primary lithium electrochemical cell, by the provision of at least one of a family of sulfite additives as a co-solvent in the cell's activating nonaqueous electrolyte solution. Due to the high reduction potential of the sulfite group vs. lithium, the sulfite additives can compete effectively with the other electrolyte co-solvents or the solute to react with the lithium anode. Lithium sulfite or the lithium salt of sulfite reduction products are believed to be the major reaction products. These lithium salts are believed to deposit on the anode surface to form an ionically conductive protective film thereon. As a consequence, the chemical composition and perhaps the morphology of the anode surface protective layer is changed, and this proves beneficial to the discharge characteristics of the cell. The thusly fabricated cell exhibits reduced or no appreciable voltage delay under current pulse discharge usage, which is an unexpected result.
These and other objects of the present invention will become increasingly more apparent to those skilled in the art by reference to the following description and to the appended drawings.
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patent: 4808497 (1989-02-01), Blomgren et al.
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patent: 4964877 (1990-10-01), Keister et al.
patent: 5114811 (1992-05-01), Ebel et al.
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Gan Hong
Takeuchi Esther S.
Hodgson & Russ LLP
Weiner Laura
Wilson Greatbatch Ltd.
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