Aircraft headset

Electrical audio signal processing systems and devices – Electro-acoustic audio transducer – Plural or compound reproducers

Reexamination Certificate

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Details

C381S370000, C381S371000, C381S375000, C381S376000, C381S378000, C381S379000, C379S430000

Reexamination Certificate

active

06295366

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to headsets intended primarily for use in aircraft, and specifically to a headset that provides extended wear comfort and provides enhanced background noise reduction.
BACKGROUND OF THE INVENTION
Headsets generally include a headband that incorporates, or is made from, a spring, which passes over the head of the user and presses the ear cups to the wearer's head with some predetermined force. Some mechanism is provided to allow the length of the headband to change, such as providing a headband element having a hollow cavity therein, which cavity receives sliding elements, which are attached to the ear cups. The headband also provides vertical support to keep the ear cups from slipping off the wearer's ears under the influence of gravity or other G forces.
The tension supplied by the headband is in the form of a bending moment transmitted along the components of the headband. If the material of the headband, the stress, and bending moment are nearly constant, the only variables which remain are the width and thickness of the band. However, as the headset is adjusted for different wearers, or as a single wearer changes the location of the headset on the wearer's head, the moment changes, as the distance between the headband element and the ear cup changes. While it is desirable to provide a constant, evenly disbursed headband-generated force on the ear cups, changing the bending moment of the headband changes the lateral force applied by the headband in prior art systems.
Another feature of aircraft headsets is noise reduction so that a headset wearer (1) can hear sound generated by transducers in the ear cups over the aircraft background noise, which is accomplished by providing an acoustic seal between the wearer's head and the ear cup; and (2) generate a signal from a microphone, usually attached to one of the ear cups, wherein the background noise from the aircraft is minimized by the microphone pickup. The present invention embodies an improved headphone ear seal that further improves comfort while providing a good
Prior art cushions have incorporated a variety of non-liquid gelatin-like material on a ring of soft, slow recovery foam enclosed within a thin stretchable layer of polyurethane skin. A variety of configurations have been used, including multiple rings of cushioning, various thicknesses and durometer ratings of material, etc. The known prior art has presented cushions of uniform cross-section, while failing to consider the shape of the human head.
Likewise, microphone pickups have used a variety of dampening materials to eliminate pickup of vibrations from the headset and to reduce wind and pop noises. These systems have generally placed sound-dampening materials outside the microphone housing, and have proven less than adequate.
SUMMARY OF THE INVENTION
An aircraft headset includes a headset band, including a head element and a pair of ear cup supports slidably received in the head element, ear cups pivotally attached at one end of each ear cup support; and a microphone boom pivotally attached to one of the ear cups; an improved ear cup tensioning mechanism including a tongue extending laterally from each end of the headset band and a conformal tongue receiver located adjacent the other end of each ear cup support; wherein the tongue receiver is conformal with the tongue, and wherein the tongue and the tongue receiver are constructed and arranged to provide near-constant lateral pressure between the ear cups and a wearer's head. An improved ear cup seal includes an outer seal covering formed of urethane-coated expanded vinyl; an inner flexible layer formed of scythed urethane foam; wherein the inner flexible layer has a memory which returns the ear seal to its original configuration when pressure is released therefrom, and wherein the ear cup seal has a variable configuration having its thickest region behind and below a wearer's ear, along the wearer's neck, and having its thinnest region adjacent the front of the wearer's ear along the jaw line. An improved microphone housing includes a hard outer shell having a cavity therein; and sound-absorbing material located inside the outer shell which enclose the microphone element.


REFERENCES:
patent: D. 322440 (1991-12-01), Urella
patent: D. 377174 (1997-01-01), Runquist
patent: 2603724 (1952-07-01), Kettler
patent: 4571746 (1986-02-01), Gorike
patent: 4922542 (1990-05-01), Sapiejewski
patent: 4975966 (1990-12-01), Sapiejewski
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patent: 4989271 (1991-02-01), Sapiejewski et al.
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patent: 5708725 (1998-01-01), Ito
patent: 5793878 (1998-08-01), Chang
patent: 5862241 (1999-01-01), Nelson
patent: 5970160 (1999-10-01), Nilsson et al.
New Headphone For Every Head, Nov. 1980.*
Only Sony Offers the Most Advanced Headsets for Every Mindset, Nov. 1980.

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