Adjustable roof ridge vent

Static structures (e.g. – buildings) – Enclosure or cover – with supplemental fluid-guiding port...

Reexamination Certificate

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C052S200000, C052S199000, C454S199000, C428S906000

Reexamination Certificate

active

06308472

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a roof ridge vent for use in building construction to enhance the circulation of air in a space between the roof and an underlying ceiling structure, and more particularly, the present invention relates to an adjustable, rollable, roof ridge vent which can be readily aligned with the roof ridge during installation to ensure that the vent is properly centered along its length over the roof ridge.
BACKGROUND OF THE INVENTION
It is useful, and in many locales a building code requirement, that the attic area of a building be provided with a means to permit air exchange. Such ventilation prevents undue heat buildup, which can render the living quarters of the building uncomfortable and impose unreasonable energy requirements for cooling. Proper ventilation of the attic area also tends to preserve the structural integrity of the roof and roof coverings. One method of venting the roof structure consists of applying a venting media over a slot present along the ridge of a roof. These types of vents are known as ridge vents.
An example of a roof ridge vent is provided by U.S. Pat. No. 5,673,521 issued to Coulton et al. and owned by the assignee of the present application. The '521 patent discloses a roof ridge vent comprising a continuous, indeterminate-length, single sheet, roll-formed web of thermoformable material which is capable of being rolled lengthwise in a spiral roll during manufacture and unrolled lengthwise during installation on the roof ridge. The vent is sequentially thermoformed with a plurality of projections, or spacer elements, which create multiple paths of air flow between a face of the single sheet web and the underlying roof. Two narrow elongate strips of air permeable media are adhesively secured to the web lengthwise between adjacent rows of projections to prevent weather and insect infiltration into the attic space.
Other rollable ventilation products are known. U.S. Pat. No. 5,651,734 issued to Morris discloses a roll-form roof ridge ventilator made of a longitudinal blank of scored corrugated plastic sheet material. The vent is installed by unrolling the sheet material on a roof, folding the vent upon itself at scored lines, and securing the folded sections of the vent to the roof ridge.
U.S. Pat. No. 4,942,699, which issued to Spinelli and which is owned by the assignee of the present application, and the embodiment illustrated in FIG. 5 of U.S. Pat. No. 5,425,672, which issued to Rotter, disclose indeterminate-length, roll-form ventilation products made of matting material which are installed overlying roof ridges and which support a row of overlying cap shingles.
The embodiment illustrated in FIG. 12 of U.S. Pat. No. 3,660,955 issued to Simon discloses an indeterminate-length, roll-form web of plastic sheet material which has a plurality of spacer elements and which is unrolled and installed between rows of overlapping shingles to provide air passageways therebetween.
Roll-form roof ridge vents provide many advantages relative to non-roll-form, sectional roof ridge vent products. Roll-form vents are less costly to manufacture, facilitate efficient storage and transportation, and involve less labor costs to install. The roll form vents are installed as a continuous vent structure along the entire length of the roof ridge; while, sectional vents may require four or more separate sections to be installed in an end-to-end overlapping relation. Examples of sectional roof ridge vents are provided by U.S. Pat. Nos.: 1,717,728 issued to Moore; U.S. Pat. No. 2,200,031 issued to Lee; U.S. Pat. No. 2,214,183 issued to Seymour; U.S. Pat. No. 2,704,500 issued to Bonforte; U.S. Pat. No. 2,868,104 issued to Honholt et al.; U.S. Pat. No. 2,799,214 issued to Roose; U.S. Pat. No. 3,185,070 issued to Smith; U.S. Pat. No. 3,236,170 issued to Meyer et al.; U.S. Pat. No. 3,311,047 issued to Smith et al.; U.S. Pat. No. 3,481,263 issued to Belden; U.S. Pat. No. 3,949,657 issued to Sells; U.S. Pat. No. 4,280,399 issued to Cunning; U.S. Pat. Nos. 4,325,290, 4,554,862 and U.S. Pat. No. 5,122,095 issued to Wolfert; U.S. Pat. No. 4,876,950 issued to Rudeen; U.S. Pat. No. 4,903,445 issued to Mankowski; U.S. Pat. No. 4,957,037 issued to Tubbesing et al.; U.S. Pat. No. 4,962,692 issued to Shuert; U.S. Pat. No. 5,094,041 issued to Kasner et al.; U.S. Pat. No. 5,167,579 issued to Rotter; U.S. Pat. No. 5,174,076 issued to Schiedegger et al.; and U.S. Pat. No. 5,288,269 issued to Hansen.
In some situations, known roll-form roof ridge vents, specifically those made of rigid plastic material, can be difficult to center and align over a relatively long roof ridge. This is because roll-form vents, when unrolled, extend in a substantially straight line, and during installation, do not permit ready realignment or adjustment from the straight path taken during unrolling. Therefore, if the roof ridge unwantedly deviates from a straight path, or if the roll-form vent is not precisely angularly aligned during initial installation, the center of the vent may unwantedly shift away from the roof ridge at certain locations. Attempts by an installer to laterally and/or angularly realign the roll-form vent relative to the roof ridge may result in unaesthetic buckling or distorting of the vent along its length.
Therefore, while the roll-form and sectional roof ridge vents disclosed in the above referenced patents may function satisfactorily under certain circumstances, there is a need for a roof ridge vent which provides all the above stated advantages of a roll-form vent while being capable of being properly and readily aligned along its length on a roof ridge. The vent should be capable of being centered over a roof ridge which does not form a perfectly straight path and should accommodate lateral and/or angular adjustments required when initial installation begins at an unwanted offset angle relative to the roof ridge line. In addition, the vent should be capable of being manufactured efficiently by thermoforming molding equipment, preferably continuous vacuum rotary thermoforming equipment, and formed into a roll for shipping, transportation and subsequent installation.
OBJECTS OF THE INVENTION
With the foregoing in mind, a primary object of the present invention is to provide an efficient and economical roof vent which is capable of being readily and properly installed in a manner requiring labor skills possessed by the average roof installer.
Another object of the present invention is to provide a roof ridge vent having means for permitting ready lateral and/or angular alignment of the vent along its length relative to the roof ridge to enable the vent to be centered over the roof ridge without the vent's becoming buckled and/or distorted.
A further object of the present invention is to provide a roof ridge vent which has a low height profile which permits use of standard pneumatic roofing nail guns to properly secure the vent to the roof and which provides an accepted amount of air venting capacity.
A still further object of the present invention is to provide a roof ridge vent which is made as a continuous, indeterminate-length web which can be stored, transported and supplied to installers in roll-form.
A still further object of the present invention is to provide a roll-form roof ridge vent which is efficiently manufactured using continuous vacuum rotary thermoforming techniques and which is efficiently bonded to a strip of air permeable filter material to prevent infiltration of weather and insects through the vent.
SUMMARY OF THE INVENTION
More specifically, the present invention provides a roof ridge vent for installation overlying an open roof ridge to provide ventilation to a space beneath a roof. The vent is constructed as a continuous, indeterminate-length, single-sheet, roll-form web of plastic material which is rolled lengthwise into a spiral roll during manufacture and unrolled lengthwise in a substantially straight direction during installation on the roof ridge. Thus, when installed, the web forms a continuous, one-piec

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