Adaptive control for machine tools

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Details

318561, 318571, 364148, 364167, 364475, 364511, G06F 1546, G05B 1302

Patent

active

045091269

ABSTRACT:
An adaptive control for a turning machine which adjusts the machining rate to maintain the actual horsepower dissipated at the cutter tip at a constant set point despite changing workpiece and cutter parameters. The machining rate is adjusted by control of the machine drive and tool feed to achieve required SFM and IPR values, respectively, within maximum and minimum SFM and IPR limits. "Speed" and "Axis" override controls are also provided. The rate of adjustment of SFM and IPR to a deviation of the cutter tip horsepower from the set point is inversely proportional to the measured system gain so that the response factor of the control loop is maximized. The cutter tip horsepower is determined by subtracting the electrical loss, mechanical friction loss, and the net power required for net acceleration of the drive, from the measured electrical power supplied to the drive motor. The cutting efficiency is monitored to perform tool wear, tool breakage, and tool protection functions. The adaptive control also has soft engagement and soft disengagement functions for initiating and terminating the adaptive machining process.

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