Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor
Reexamination Certificate
2002-02-12
2003-04-15
Gallagher, John J. (Department: 1733)
Adhesive bonding and miscellaneous chemical manufacture
Methods
Surface bonding and/or assembly therefor
C106S287300, C156S305000, C156S310000, C156S314000, C526S298000
Reexamination Certificate
active
06547917
ABSTRACT:
This invention relates to activators for the accelerated hardening of cyanoacrylate adhesives and to a process for the accelerated bonding of substrates using cyanoacrylate adhesives.
As is known, adhesives that contain one or more esters of 2-cyanoacrylic acid are distinguished by the fact that they are suitable for the bonding of two opposing surfaces or substrates, especially if the bond is to harden rapidly. The esters of 2-cyanoacrylic acid, sometimes abbreviated to “cyanoacrylate adhesives”, are also commonly called “quick-set adhesives” owing to the normally very rapid setting behavior thereof, since they generally harden after a few seconds when used, or the joined parts, exhibit at least a certain degree of initial strength. As is known, the setting of cyanoacrylate adhesives is initiated by an anionic polymerisation reaction. However, in the case of some substrates, especially in the case of acid substrates, such as wood or paper, that polymerisation reaction may be very greatly delayed. Moreover, the two materials mentioned exhibit a pronounced tendency to draw the adhesive, which is often highly liquid, out of the joint gap by capillary action before hardening has taken place in the gap. Even in cases in which, for reasons of geometry, the adhesive must be applied in a relatively thick layer in the joint gap or in cases where, intentionally or unintentionally, relatively large amounts of adhesive are so applied that, for example, relatively large drops of adhesive protrude from between the parts to be joined, rapid hardening throughout may rarely be achieved.
Numerous attempts have already been made to accelerate the polymerisation for such applications by means of certain additives. The methods used may roughly be divided into three categories:
Addition of accelerators directly to the adhesive formulation. Such is possible to only a very limited extent, however, since substances having a basic or nucleophilic action, which would normally bring about a pronounced acceleration of the polymerisation of the cyanoacrylate adhesive, are generally used at the expense of the storage stability of such compositions.
The second method which is generally followed is the addition of the abovementioned accelerators shortly before application of the adhesive in virtually a two-component system. However, such method has the disadvantage that the working life is limited after the activator has been mixed in. In addition, with the small amounts of activator that are required, the necessary accuracy of metering and homogeneity of mixing are difficult to achieve.
A third process which is generally employed is the use of activators in the form of a dilute solution. The solution is either sprayed beforehand onto the parts which are to be bonded or is sprayed onto the places where the adhesive is still liquid after the substrates have been joined. The solvents used for such dilute solutions of activators are generally low-boiling organic solvents.
For the first solution, JP-A-10140091, for example, proposes the use of crown ethers or polyalkylene oxides as an accelerating additive in cyanoacrylate adhesive mixtures. DE-A-40 09 621 proposes the use of certain cyclodextrin derivatives, some of which are soluble in cyanoacrylates, as an additive. U.S. Pat. No. 4,718,966 proposes the addition of calixarene compounds as additive accelerators in cyanoacrylate adhesive compositions and GB-A-2 200 124 proposes the use of acyclic phenol-formaldehyde oligomers as an accelerating additive for cyanoacrylate adhesive formulations.
U.S. Pat. No. 4,460,759 proposes two-component adhesive compositions in which one component contains the cyanoacrylate monomer and the second component contains a weakly acid or weakly basic ionic accelerator consisting of a cation having a pKa of at least 10 and a nucleophilic anion.
For the third method, the use of accelerator solutions, JP-A-62 022 877 proposes the use of solutions of lower fatty amines, aromatic amines, dimethylamine and the like. JP-A-03 207 778 proposes the use of solutions of aliphatic, alicyclic and, especially, tertiary aromatic amines; particular examples which are mentioned are N,N-dimethylbenzylamine, N-methylmorpholine and N,N-diethyltoluidine.
The last-mentioned compound, N,N-dimethyl-p-toluidine, is practically the only compound used almost exclusively worldwide for a long time as an accelerator substance in the case of the accelerated hardening of cyanoacrylate adhesives. When subsequently applied to the joined parts, the substance causes even relatively large amounts of adhesive to harden within seconds. The polycyanoacrylate so formed is completely free of turbidity. Crucial disadvantages of the use of that substance are the very high volatility of the substance, which does not permit long waiting times between application of the accelerator solution beforehand to the substrates to be bonded and the subsequent bonding process. A further crucial disadvantage is the pronounced toxicity of that compound, which must be labelled “T” in accordance with the law on chemicals.
Experience has shown that the basicity or nucleophilicity of the accelerator substances as the sole selection criterion is not sufficient for achieving solutions which are acceptable in practice in terms of application technology. Many substances, such as alkylamines, triphenylphosphane, 1,2-di-(4-pyridyl-ethane), 4,4′-dipyridyl disulfide, 3-(3-hydroxypropyl)pyridine, 1,2-bis(diphenylphosphino)-ethane, pyridazine, methylpyridazine or 4,4′-dipyridyl, are so basic or nucleophilic that spontaneous superficial hardening takes place at the adhesive interface (shock hardening) before the activator is able to initiate polymerisation throughout the liquid adhesive layer by convection and diffusion. With other compounds, such as oxazoles, the basicity is evidently too low. The result, in the case of shock hardening, is an often cloudy hardening which takes place only at the surface, and in the case of the last-mentioned compound the hardening is much too slow for practical purposes.
DE-A-22 61 261 proposes accelerator substances containing the structural element—N═C—S—. Series of tests using compounds containing that atomic grouping do in fact show that even relatively large amounts of adhesive harden relatively rapidly and reliably. In comparison with the above-mentioned “classic”, N,N-dimethyl-p-toluidine, the activating effect is, however, markedly less pronounced in the case of almost all the readily obtainable substances according to DE-A-22 61 261, so that significantly longer waiting times for setting must be accepted. Only 2,4-di-methylthiazole exhibits a very good accelerating action. However, that compound has a very high volatility, so that activator solutions based thereon are unsuitable for application beforehand since the active ingredient also evaporates off with the solvent.
The object was, therefore, to find new activator substances for use in the case of cyanoacrylate adhesive bonds, which activator substances have a pronounced accelerating action and low volatility, so that application beforehand is also possible. In addition, that compound is to be less harmful in terms of work hygiene than N,N-dimethyl-p-toluidine, which is at present still used on a large scale.
DESCRIPTION OF THE INVENTION
The manner in which this object is achieved according to the present invention will be found in the patent claims. It consists essentially in using for the preparation of activator solutions activators containing the structural element —N═C—S—S— or the structural element —N═C—S—S—C═N—, wherein the N═C double bond need not necessarily be a typical double bond, but may also be part of an aromatic &pgr;-system.
Particular examples of such compounds are dibenzodiazyl disulfide, 6,6′-dithiodinicotinic acid, 2,2′-dipyridyl disulfide or bis(4-t-butyl-1-isopropyl-2-imidazolyl) disulfide. According to the present invention, the activators are dissolved in readily volatile solvents, such as hydrocarbons, carboxylic acid esters, ketones,
Misiak Hanns
Scheffler Ingolf
Gallagher John J.
Harper Stephen D.
Henkel Kommanditgesellschaft auf Aktien
Murphy Glenn E. J.
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