Acoustic detection of tool break events in machine tool operatio

Communications: electrical – Condition responsive indicating system – Specific condition

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340683, 73104, 73660, G08B 2100

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active

046367799

ABSTRACT:
A system and method for monitoring vibrations of a cutting tool produced by tool break events, and for interpreting them to detect tool breaks of sufficient magnitude to endanger the machined part. The signal generated by a sensor such as an accelerometer is preprocessed to attenuate low frequency machining noise and detect the energy in a higher frequency band, then sampled, and the digitized signal samples analyzed by tool break detection logic. This logic is triggered by a positive-going signal transient, and prevents false alarms on minor tool break events that do not mar the workpiece and on noise from other sources.

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